IP Library › Granted Patent US 11,728,487
Granted Patent B2
US 11,728,487 · App. 17/604,860 · Granted Aug 15, 2023

Conducting coatings for anodes, methods of making and using same, and uses thereof

Inventors: Lynden A. Archer (Ithaca, NY); Jingxu Zheng (Shenzen, CN); Tian Tang (Nanchang, CN); Qing Zhao (Tianjin, CN)
Assignee: CORNELL UNIVERSITY
H01M4/625H01M4/0452H01M4/134H01M10/054H01M10/0525H01M2004/027
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Quick Facts
Patent No.
US 11,728,487
App. No.
17/604,860
Granted
Aug 15, 2023
Kind
B2
Abstract

Conducting coatings disposed on a metal member. The conducting coatings may have a desired texture and provide homoepitaxial or heteroepitaxial coating of an electrodeposited layer. A conducting coating may be formed by applying a shear force during deposition of the conducting coating. The conducting coatings may be used in anodes of various electrochemical devices. A conducting coating, which may be part of an electrochemical device, may have an electrochemically deposited layer disposed on at least a portion of a surface of the conducting coating. The electrochemically deposited layer may be reversibly electrochemically deposited.

Claims (36)

1. An anode comprising:

a metal member;

a conducting coating disposed on at least a portion of the metal member;

an electrodeposited layer disposed on at least a portion of the conducting coating; and

a coherent interface having a lattice misfit of less than 15% between the conducting coating and the electrodeposited layer,

wherein the conducting coating epitaxially templates deposition of the electrodeposited layer, and

the conducting coating is chemically inert and/or electrochemically stable under electrochemical cycling conditions.

2. The anode of claim 1 , wherein the conducting coating comprises an organic material, an inorganic material, a metal, a metal alloy, or intermetallic compound.

3. The anode of claim 2 , wherein the conducting coating is graphene.

4. The anode of claim 2 , wherein the conducting coating is a metal chosen from gold, silver, zirconium, titanium, iron, chromium, and combinations thereof or a metal alloy comprising a combination of gold, silver, zirconium, titanium, iron, and chromium.

5. The anode of claim 1 , wherein the conducting coating is crystalline.

6. The anode of claim 1 , wherein at least a portion or all of an exterior surface of the conducting coating comprises crystal facets chosen from a (001) plane in hexagonal closest packed structure, a (111) plane in face centered cubic structure, and a (110) plane in body centered cubic structure.

7. The anode of claim 6 , wherein 80%-100% of the crystal facets of the conducting coating are a (001) plane in hexagonal closest packed structure, a (111) plane in face centered cubic structure, or a (110) plane in body centered cubic structure.

8. The anode of claim 1 , wherein the thickness of the conducting coating is a single layer to 100 μm.

9. The anode of claim 1 , wherein the conducting coating has a conductivity of 10 1 to 10 9 S/m.

10. The anode of claim 1 , wherein the metal member is an active metal member or an inactive metal member.

11. A device comprising one or more anode(s) of claim 1 .

12. The device of claim 11 , wherein the device is an electrochemical device.

13. The device of claim 11 , wherein device is configured so that the conducting metal ions reversibly electrodeposit on at least a portion or all of the surface of the conducting coating in contact with the electrolyte forming uniform metal layers.

14. The device of claim 13 , wherein the metal layers comprising one or more crystalline domain(s) or the metal layers are crystalline metal layers.

15. The device of claim 11 , wherein the electrochemical device is a battery, a supercapacitor, a fuel cell, an electrolyzer, or an electrolytic cell.

16. The device of claim 15 , wherein the battery is a metal ion-conducting battery.

17. The device of claim 16 , wherein the ion-conducting battery is a lithium-ion conducting battery, a potassium-ion conducting battery, a sodium-ion conducting battery, a calcium-ion conducting battery, a magnesium-ion conducting battery, a zinc-ion conducting battery, an aluminum-ion conducting battery, or an iron-ion conducting battery.

18. The device of claim 15 , wherein the battery further comprises one or more cathode(s) and/or one or more electrolyte(s) and/or, optionally, one or more current collector(s) and/or, optionally, one or more additional structural component(s).

19. The device of claim 18 , wherein the electrolyte is a liquid electrolyte or solid-state electrolyte.

20. The device of claim 19 , wherein the liquid electrolyte is an aqueous electrolyte or a non-aqueous electrolyte.

21. The device of claim 18 , wherein the one or more additional structural component(s) is/are chosen from bipolar plates, external packaging, and electrical contacts/leads to connect wires, and combinations thereof.

22. The device of claim 15 , wherein the battery comprises a plurality of cells, each cell comprising a cathode, an anode, and optionally, an electrolyte, a current collector, or a combination thereof.

23. The device of claim 22 , wherein the battery comprises 1 to 500 cells.

24. The device of claim 15 , wherein battery exhibits one or more of the following:

the battery does not exhibit detectible dendritic growth and/or orphaning, and/or

a plating and/or stripping Coulombic efficiency of 95% or greater and/or,

a plating and/or stripping Coulombic efficiency of 95% or greater for 10,000 cycles or greater and/or at rate of 40 mA/cm 2 or greater.

25. The anode of claim 1 , wherein the conducting coating comprises a horizontally aligned close-packed basal plane with respect to the metal member surface.

26. The anode of claim 1 , wherein the conducting coating comprises a plurality of exposed crystal facets having desired texture and alignment such that the reduced form of metal-ions of a metal ion-conducting electrochemical device having a lattice misfit of less than 15% between the exposed crystal facets and the reduced form of metal-ions.

27. The anode of claim 1 , wherein the conducting coating comprises a desired texture and alignment formed by applying a shear force during deposition of the conducting coating.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2022
From: ARCHER, LYNDEN A.; ZHENG, JINGXU; TANG, TIAN; ZHAO, QING
To: CORNELL UNIVERSITY
Reel/Frame 059630/0224 →
Continuity (2)
Provisional Application 62839485 · Apr 26, 2019
Related Publication 20220149378A1 · May 12, 2022
Cited By (1)
US 12,444,729