IP Library › Granted Patent US 12,064,938
Granted Patent B2
US 12,064,938 · App. 17/605,103 · Granted Aug 20, 2024

Glass laminates having determined stress profiles and methods of making the same

Inventors: Jason Thomas Harris (Horseheads, NY); Jin Su Kim (Seoul, KR); Peter Joseph Lezzi (Corning, NY); Natesan Venkataraman (Painted Post, NY)
Assignee: CORNING INCORPORATED
B32B17/06C03B17/064C03B27/0413C03B27/0526C03C21/002C03C23/007B32B7/027B32B2307/50C03C2203/50
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Quick Facts
Patent No.
US 12,064,938
App. No.
17/605,103
Granted
Aug 20, 2024
Kind
B2
Abstract

A laminated glass article comprises a core layer comprising a core glass composition having an average core coefficient of thermal expansion (CTE core ) and a clad layer directly adjacent to the core layer and comprising a clad glass composition having an average clad coefficient of thermal expansion (CTE clad ) that is less than the CTE core such that the clad layer is in compression and the core layer is in tension. A compressive stress of the clad layer increases with increasing distance from the outer surface of the clad layer, transitions to a minimum tensile stress as a step-change at an interface region between the core layer and the clad layer, and a magnitude of the tensile stress increases continuously to a maximum tensile stress in the core layer. Other stress profiles, and methods of preparing laminated glass articles are also disclosed.

Claims (16)

1. A laminated glass article comprising:

a core layer comprising a core glass composition having an average core coefficient of thermal expansion (CTE core ); and

a clad layer directly adjacent to the core layer and comprising a clad glass composition having an average clad coefficient of thermal expansion (CTE clad ) that is less than the CTE core such that the clad layer is in compression and the core layer is in tension;

wherein a compressive stress of the clad layer increases with increasing distance from the outer surface of the clad layer, transitions to a minimum tensile stress as a step-change at an interface region between the core layer and the clad layer, and a magnitude of tensile stress increases continuously from the step-change to a maximum tensile stress in the core layer.

2. The laminated glass article according to claim 1 , wherein a surface compressive stress of the clad layer is at least 200 MPa.

3. The laminated glass article according to claim 1 , wherein a surface compressive stress of the clad layer is at least 250 MPa.

4. The laminated glass article according to claim 1 , wherein the laminated glass article comprises a depth of compression of up to 50 μm.

5. A method of preparing a glass article comprising:

laminating at least one core layer and at least one clad layer to form a laminated glass article, the at least one core layer comprising a core glass composition having an average core coefficient of thermal expansion (CTE core ) and the at least one clad layer comprising a clad glass composition having an average clad coefficient of thermal expansion (CTE clad ) that is less than the CTE core such that the at least one clad layer is in compression and the at least one core layer is in tension;

heating the laminated glass article to a first temperature that is from 50° C. to 200° C. greater than a glass transition temperature T g of the laminated glass article;

equilibrating the laminated glass article at the first temperature for a predetermined period of time; and

quenching the laminated glass article to a second temperature below a strain point of the laminated glass article, wherein after quenching, a compressive stress of the clad layer increases with increasing distance from the outer surface of the clad layer, transitions to a minimum tensile stress as a step-change at an interface region between the core layer and the clad layer, and a magnitude of tensile stress increases continuously from the step-change to a maximum tensile stress in the core layer.

6. The method according to claim 5 , wherein the first temperature is greater than or equal to 750° C. and less than or equal to 900° C.

7. The method according to claim 5 , wherein the second temperature is 25° C.±10° C.

8. The method according to claim 5 , wherein one or more of (i) the core glass composition is an ion-exchangeable core glass composition and (ii) the clad glass composition is an ion-exchangeable clad glass composition.

9. The method according to claim 5 , wherein after quenching, a surface compressive stress of the clad layer is at least 200 MPa.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2021
From: HARRIS, JASON THOMAS; KIM, JIN SU; LEZZI, PETER JOSEPH; VENKATARAMAN, NATESAN
To: CORNING INCORPORATED
Reel/Frame 057848/0619 →
Continuity (2)
Provisional Application 62837411 · Apr 23, 2019
Related Publication 20220212446A1 · Jul 7, 2022