Self-balancing uni-drum compactor
A surface compactor machine includes an unsprung mass including a cylindrical drum and a cylindrical spool disposed within the cylindrical drum, and a sprung mass rotationally coupled to the cylindrical spool. The sprung mass has a center of gravity that is lower than the center of gravity of the unsprung mass when the surface compactor machine is in a stationary position. The sprung mass includes a traction system that rotates the sprung mass relative to the cylindrical spool. When the traction system rotates the sprung mass relative to the cylindrical spool, the second center of gravity of the sprung mass is rotated out of vertical alignment with the first center of gravity of the unsprung mass, thereby imparting torque to the cylindrical spool that causes rotation of the cylindrical drum.
1. A surface compactor machine, comprising:
a cylindrical drum comprising a cylindrical drum shell and a cylindrical spool disposed within the cylindrical drum shell and supporting the cylindrical drum shell, the cylindrical drum shell and the cylindrical spool having an axis of rotation;
an eccentric assembly mechanically coupled to the cylindrical drum and arranged to impart vibration to the cylindrical drum when the eccentric assembly is rotated, wherein the cylindrical drum and the eccentric assembly form part of an unsprung mass having a combined first center of gravity;
a head plate affixed to the cylindrical spool through a shock isolator; and
a sprung mass rotationally coupled to the head plate along the axis of rotation, wherein the sprung mass comprises a plurality of components having a combined second center of gravity that is lower than the first center of gravity when the surface compactor machine is in a stationary position;
wherein the sprung mass comprises a traction system including a traction motor and a slewing gear coupled to the traction motor, wherein the traction system is configured to rotate the sprung mass relative to the unsprung mass about the axis of rotation.
2. The surface compactor machine of claim 1 , wherein the shock isolator provides vibrational isolation of the sprung mass from vibration of the cylindrical drum generated by the eccentric assembly.
3. The surface compactor machine of claim 1 , wherein the slewing gear is coupled to the head plate.
4. The surface compactor machine of claim 1 , wherein the traction motor is coupled to the slewing gear through a planetary gear.
5. The surface compactor machine of claim 1 , wherein the traction system comprises a drive shaft coupled to the traction motor and the slewing gear and a safety brake coupled to the drive shaft.
6. The surface compactor machine of claim 1 , wherein:
the cylindrical drum shell comprises a first cylindrical drum shell and a second cylindrical drum shell;
the cylindrical spool comprises a first cylindrical spool within first cylindrical drum shell and a second cylindrical spool within second cylindrical drum shell, wherein the first cylindrical spool is rotationally coupled to the second cylindrical spool through a concentric slew bearing;
wherein the head plate comprises a first head plate that is coupled to the first cylindrical spool through at least one shock isolator;
the slewing gear comprises a first slewing gear;
the traction system comprises a first traction system that is coupled to the first head plate through the first slewing gear, the surface compactor machine further comprising:
a second head plate affixed to the second cylindrical spool through a second shock isolator; and
a second traction system including a second traction motor and a second slewing gear coupled to the second traction motor, wherein the second traction system is configured to rotate the sprung mass relative to the second head plate about the axis of rotation.
7. The surface compactor machine of claim 1 , wherein, when the surface compactor machine is in the stationary position, the first center of gravity of the unsprung mass and the second center of gravity of the sprung mass are in vertical alignment.
8. The surface compactor machine of claim 7 , wherein, when the traction system rotates the sprung mass relative to the head plate about the axis of rotation, the second center of gravity of the sprung mass is rotated out of vertical alignment with the first center of gravity of the unsprung mass, thereby imparting torque to the cylindrical drum that causes rotation of the cylindrical drum.
9. The surface compactor machine of claim 8 , wherein the rotation imparted to the cylindrical drum imparts linear motion of the cylindrical drum in a direction from the first center of gravity of the unsprung mass toward the second center of gravity of the sprung mass.
10. The surface compactor machine of claim 1 , wherein the eccentric assembly comprises an eccentric shaft disposed within the cylindrical drum and rotationally driven by a vibration motor.
11. The surface compactor machine of claim 10 , wherein the vibration motor is positioned outside the head plate relative to the cylindrical spool and is coupled to the eccentric shaft through a constant velocity joint.
12. The surface compactor machine of claim 1 , further comprising:
a frame forming part of the sprung mass, wherein the traction system is mounted to the frame.
13. The surface compactor machine of claim 12 , wherein the frame extends partially within a space defined by the cylindrical drum shell adjacent the cylindrical spool, and wherein a drive motor is disposed at least partially within the space defined by the cylindrical drum shell adjacent the cylindrical spool.
14. The surface compactor machine of claim 13 , wherein the sprung mass further comprises:
an engine mounted on the frame;
a counterweight mounted on the frame; and/or
a bumper mounted on the frame.
15. A surface compactor machine, comprising:
an unsprung mass having a first center of gravity, the unsprung mass comprising a cylindrical drum including a cylindrical drum shell and a cylindrical spool disposed within the cylindrical drum shell and supporting the cylindrical drum shell, the cylindrical drum shell and the cylindrical spool having an axis of rotation;
a sprung mass rotationally coupled to the cylindrical spool along the axis of rotation, wherein the sprung mass has a second center of gravity that is lower than the first center of gravity when the surface compactor machine is in a stationary position, and wherein the sprung mass comprises a traction system including a traction motor and a slewing gear coupled to the traction motor, wherein the traction system is configured to rotate the sprung mass relative to the cylindrical spool about the axis of rotation;
wherein, when the surface compactor machine is in the stationary position, the first center of gravity of the unsprung mass and the second center of gravity of the sprung mass are in vertical alignment, and when the traction system rotates the sprung mass relative to the cylindrical spool about the axis of rotation, the second center of gravity of the sprung mass is rotated out of vertical alignment with the first center of gravity of the unsprung mass, thereby imparting torque to the cylindrical spool that causes rotation of the cylindrical drum.
16. The surface compactor machine of claim 15 , wherein the unsprung mass further comprises:
an eccentric assembly mechanically coupled to the cylindrical drum and arranged to impart vibration to the cylindrical drum when the eccentric assembly is rotated.
17. The surface compactor machine of claim 16 , further comprising:
a head plate affixed to the cylindrical spool through a shock isolator and coupled to the slewing gear of the traction system, wherein the traction system is configured to rotate the sprung mass relative to the unsprung mass about the axis of rotation.
18. The surface compactor machine of claim 17 , wherein the slewing gear comprises a slewing gear coupled to the head plate.
19. The surface compactor machine of claim 18 , wherein the eccentric assembly comprises an eccentric shaft, the surface compactor machine further comprising:
a vibration motor coupled to the eccentric shaft, wherein the vibration motor is positioned outside the head plate relative to the cylindrical spool and is coupled to the eccentric shaft through a constant velocity joint.
20. A surface compactor machine, comprising:
a cylindrical drum comprising a cylindrical drum shell and a cylindrical spool disposed within the cylindrical drum shell and supporting the cylindrical drum shell, the cylindrical drum shell and the cylindrical spool having an axis of rotation;
an eccentric shaft mechanically coupled to the cylindrical drum and arranged to impart vibration to the cylindrical drum when the eccentric shaft is rotated, wherein the cylindrical drum and the eccentric shaft form part of an unsprung mass having a combined first center of gravity;
a head plate (affixed to the cylindrical spool through a shock isolator;
a shock isolated vibration motor coupled to the vibration shaft, wherein the vibration motor is positioned outside the cylindrical spool and is coupled to the vibration shaft through a constant velocity joint; and
a sprung mass rotationally coupled to the head plate along the axis of rotation, wherein the sprung mass has a second center of gravity that is lower than the first center of gravity when the surface compactor machine is in a stationary position.