Gas compressor with reduced energy loss
A gas compressor comprising a drum affixed to a rotating shaft, the drum including a plurality of compression channels between a common pressure zone and an interior surface of the drum distal to an axis of rotation. A static vane return assembly adjacent the compression channels includes vanes extending from an inlet at an outer circumference to the common pressure zone and directing gas into the common pressure zone, either through the vanes or via separate channels or ducts. Fluid inside the rotating drum forms an annular lake that is drawn through the vanes and into the common pressure zone. Fluid is then forced into the compression channels where gas in the fluid is compressed as it travels from the common pressure zone toward the interior surface. The pressurized gas is separated from the liquid prior to leaving the compression channel assembly while the liquid is returned to the lake.
1. A gas compressor, comprising:
a substantially hollow cylindrical drum having a first end and a second end opposite the first end, the second end affixed to a shaft configured to rotate the drum, the drum including a compression channel assembly defining a plurality of compression channels, each compression channel extending from an opening at a common pressure zone toward an interior surface of the drum distal to an axis of rotation, the drum being configured to draw gas external to the drum into the common pressure zone; and
a return assembly positioned adjacent the compression channel assembly and having an outlet to the common pressure zone, the return assembly including at least one inlet extending into an annular lake formed within the drum through which a liquid is channeled to the common pressure zone,
wherein rotation of the drum causes the liquid inside the drum to form the annular lake having a liquid level, wherein when the liquid level reaches the at least one inlet, the liquid is drawn from the annular lake into the common pressure zone where the liquid is mixed with the gas to form a fluid that is forced into the opening of each compression channel, wherein the gas in the fluid within each compression channel is compressed as it travels from the common pressure zone toward the interior surface of the drum, wherein the pressurized gas is separated from the liquid in the fluid prior to leaving the compression channel assembly, and wherein the liquid is returned to the annular lake.
2. The gas compressor of claim 1 , further comprising a pressurized gas harvesting system configured to separate the pressurized gas from the liquid.
3. The gas compressor of claim 2 , wherein the pressurized gas harvesting system includes a plate adjacent the compression channel assembly, the plate including passages formed therein and configured to receive the pressurized gas from the compression channel assembly.
4. The gas compressor of claim 3 , wherein a first end of the passages of the plate aligns with openings formed in the compression channel assembly and a second opposite end of the passages connects to a gas harvest valve.
5. The gas compressor of claim 1 , wherein the compression channel assembly includes a plurality of V-shaped blocks, wherein each V-shaped block is positioned near another V-shaped block so as to form each compression channel therebetween.
6. The gas compressor of claim 5 , wherein the compression channel assembly includes a first plate on a first side of the plurality of V-shaped blocks and a second plate on a second opposite side of the plurality of V-shaped blocks, and wherein pressure across each compression channel of the plurality of compression channels is balanced.
7. The gas compressor of claim 5 , wherein the plurality of V-shaped blocks are formed from a single block shaped to form a first wall of a first adjacent compression channel and to form a second wall of a second adjacent compression channel.
8. The gas compressor of claim 7 , wherein the first wall includes a smooth surface and the second wall includes a geometric feature surface.
9. The gas compressor of claim 8 , wherein the geometric feature surface is angled from a direction of rotation of the drum.
10. The gas compressor of claim 5 , wherein the V-shaped blocks are formed from a series of plates stacked to form a first wall of a first adjacent compression channel and to form a second wall of a second adjacent compression channel.
11. The gas compressor of claim 10 , wherein the first wall includes a smooth surface and the second wall includes geometric feature surface.
12. The gas compressor of claim 11 , wherein the geometric feature surface is angled from a direction of rotation of the drum.
13. The gas compressor of claim 11 , wherein the series of plates have different cross-sections so as to form the first wall and the second wall.
14. The gas compressor of claim 1 , wherein the return assembly is static and is configured not rotate with the drum, further comprising a gas intake duct positioned adjacent the return assembly and forming at least one channel configured to direct gas into the return assembly, the gas intake duct being configured not to rotate with the drum.
15. A gas compressor, comprising:
a substantially hollow cylindrical drum including a first end and a second end opposite the first end, the second end affixed to a shaft configured to rotate the drum, the drum including a compression channel assembly having a plurality of V-shaped blocks, each V-shaped block being positioned near another V-shaped block so as to form a compression channel therebetween, each compression channel extending from an opening at a common pressure zone adjacent the compression channel assembly toward an interior surface of the drum distal to an axis of rotation, the drum being configured to draw gas external to the drum into the common pressure zone; and
an assembly including at least one inlet extending into an annular lake formed within the drum through which a liquid is channeled to the common pressure zone, wherein rotation of the drum causes the liquid inside the drum to form the annular lake having a liquid level, wherein when the liquid level reaches the at least one inlet, the liquid is drawn from the annular lake into the common pressure zone where the liquid is mixed with the gas to form a fluid that is forced into the opening of each compression channel, wherein the gas in the fluid within each compression channel is compressed as it travels from the common pressure zone toward the interior surface of the drum, wherein the pressurized gas is separated from the liquid in the fluid prior to leaving the compression channel assembly, and wherein the liquid is returned to the annular lake.
16. The gas compressor of claim 15 , wherein the compression channel assembly includes a first plate on a first side of the plurality of V-shaped blocks and a second plate on a second opposite side of the plurality of V-shaped blocks, and wherein pressure between the first plate and the second across each compression channel of the plurality of compression channels is balanced.
17. The gas compressor of claim 15 , wherein the plurality of V-shaped blocks are formed from one of (a) a single block shaped to form a first wall of a first adjacent compression channel and to form a second wall of a second adjacent compression channel or (b) a series of plates stacked to form the first wall and the second wall.
18. The gas compressor of claim 17 , wherein the first wall includes a smooth surface and the second wall includes a geometric feature surface.
19. The gas compressor of claim 18 , wherein the geometric feature surface is angled from a direction of rotation of the drum.
20. The gas compressor of claim 17 , wherein the series of plates have different cross-sections so as to form the first wall and the second wall.