IP Library › Granted Patent US 12,407,019
Granted Patent B2
US 12,407,019 · App. 17/613,166 · Granted Sep 2, 2025

Gel electrolytes for electrochemical devices, fabricating methods and applications of same

Inventors: Mark C. Hersam (Wilmette, IL); Woo Jin Hyun (Evanston, IL)
Assignee: NORTHWESTERN UNIVERSITY
H01M10/0565H01M4/382H01M4/485H01M4/505H01M4/525H01M4/583H01M10/0525H01M2300/0082H01M2300/0085
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Quick Facts
Patent No.
US 12,407,019
App. No.
17/613,166
Granted
Sep 2, 2025
Kind
B2
Abstract

This invention discloses high-modulus, ion-conductive gel electrolytes and methods of making the gel electrolytes and electrochemical devices. The gel electrolytes include an ionic liquid and nanosheets mixed in the ionic liquid. The nanosheets in one example include exfoliated hexagonal boron nitride (hBN) nanosheets. Compared to conventional bulk hBN microparticles, exfoliated hBN nanosheets improve the mechanical properties of the gel electrolytes by about 2 orders of magnitude, while retaining high ionic conductivity at room temperature. Moreover, exfoliated hBN nanosheets are compatible with high-voltage cathodes, and impart exceptional thermal stability that allows high-rate operation of solid-state rechargeable lithium-ion batteries at high temperatures.

Claims (17)

1. A gel electrolyte for an electrochemical device, comprising:

an ionic liquid; and

carbon-coated hexagonal boron nitride (hBN) nanosheets mixed in the ionic liquid, comprising exfoliated hBN nanosheets produced by liquid-phase exfoliating a dispersion containing bulk hBN microparticles and ethyl cellulose, and an annealation product of the ethyl cellulose comprising an amorphous carbon coating on surfaces of the exfoliated hBN nanosheets, such that

the carbon-coated hBN nanosheets have a C 1s carbon region in X-ray photoelectron spectroscopy (XPS) that is deconvoluted into three peaks associated with C—C at about 285 eV, C—O at about 286 eV, and O—C═O at about 289 eV, and

the gel electrolyte has a storage modulus of about 5 MPa, while retains ionic conductivity greater than about 1 mS cm- 1 at room temperature.

2. The gel electrolyte of claim 1 , wherein the ionic liquid comprises a non-aqueous solvent of an ammonium-imidazolium-, pyrrolidinium-, pyridinium-, piperidinium-, phosphonium-, or sulfonium-based ionic liquid.

3. The gel electrolyte of claim 2 , wherein the ionic liquid comprises a lithium ionic liquid (Li-IL).

4. The gel electrolyte of claim 3 , wherein the ionic liquid further comprises one or more lithium salts including lithium bis(trifluoromethylsulfonyl)imide (LiTFSI), lithium bis(fluorosulfonyl)imide, (LiFSI), lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium perchlorate (LiClO 4 ), lithium trifluoromethanesulfonate, lithium fluoroalkylsufonimides, lithium fluoroarylsufonimides, lithium bis(oxalate borate), lithium tris(trifluoromethylsulfonylimide)methide, lithium tetrachloroaluminate, lithium chloride, or any combination thereof.

5. The gel electrolyte of claim 4 , wherein the Li-IL comprises 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide (EMIM-TFSI) containing a lithium bis(trifluoromethylsulfonyl)imide (LiTFSI) salt.

6. The gel electrolyte of claim 1 , having 20-55 wt. % of the carbon-coated hBN nanosheets.

7. An electrochemical device, comprising the gel electrolyte of claim 1 .

8. The electrochemical device of claim 7 , further comprising an anode electrode and a cathode electrode, wherein the gel electrolyte is placed between the anode and the cathode electrodes.

9. The electrochemical device of claim 8 , wherein the gel electrolyte separates the anode and cathode electrodes without a separator.

10. The electrochemical device of claim 8 , wherein the anode electrode is formed of a lithium metal, graphite, lithium titanium oxide (Li 4 Ti 5 O 12 , LTO), or a combination thereof.

11. The electrochemical device of claim 8 , wherein the cathode electrode is formed of lithium titanium oxide (Li 4 Ti 5 O 12 , LTO), lithium iron phosphate (LiFePO 4 , LFP), graphene-added LFP (Gr-LFP), lithium nickel manganese cobalt oxide (LiNi 0.33 Mn 0.33 Co 0.33 O 2 , NMC), lithium nickel manganese oxide (LiNi 0.5 Mn 1.5 O 4 , LNMO), lithium cobalt oxide (LiCoO 2 ), lithium manganese oxide (LiMn 2 O 4 , LMO), lithium nickel cobalt aluminium oxide (LiNiCoAlO 2 , NCA), or a combination thereof.

12. The electrochemical device of claim 7 , being a solid-state rechargeable battery, a fuel cell, a supercapacitor, or a transistor.

13. The gel electrolyte of claim 1 , wherein the carbon-coated-hBN nanosheets have an average lateral size of about 143±67 nm, and an average thickness of about 2.4±1.2 nm.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jan 30, 2025
From: NORTHWESTERN UNIVERSITY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 070058/0359 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2021
From: HERSAM, MARK C.; HYUN, WOO JIN
To: NORTHWESTERN UNIVERSITY
Reel/Frame 058177/0930 →
Continuity (2)
Provisional Application 62854006 · May 29, 2019
Related Publication 20220209293A1 · Jun 30, 2022
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