Process for manufacturing paper or cardboard
This invention relates to a method for manufacturing a sheet of paper or cardboard, according to which, before forming said sheet, at least one N-vinylformamide polymer that is partially hydrolyzed in the form of an inverse emulsion is added, at one or more injection points, to a fibrous suspension in the presence of an anti-gelling agent, and having a cationic regain between 30 and 150%, the inverse emulsion having a weight ratio of partially hydrolyzed N-vinylformamide polymer to anti-gelling agent in the range between 1,000,000/5000 and 1,000,000/50,000.
1. A process for manufacturing a sheet of paper or cardboard, said process comprising, before said sheet is formed, adding at least one N-vinylformamide polymer, partially hydrolyzed in the form of an inverse emulsion in the presence of an anti-gelling agent, and having a cationic regain of between 30 and 150%, to a fibrous suspension at one or more injection points, the inverse emulsion having a partially hydrolyzed N-vinylformamide polymer/anti-gelling agent weight ratio of between 1,000,000/5,000 and 1,000,000/50,000,
wherein the anti-gelling agent is sodium bisulfite, and
wherein the cationic regain is the gain in cationicity between the theoretical and measured cationicity,
the theoretical cationicity, in meq·g −1 , being determined by colorimetric titration of a 5 g·L −1 solution of polymer in water after a high shear rate of 8,000 rpm for 10 minutes,
the measured cationicity, in meq·g −1 , being determined by colorimetric titration of a 5 g·L −1 solution of polymer in water.
2. The process according to claim 1 , wherein the inverse emulsion contains between 20 and 50% by weight of partially hydrolyzed N-vinylformamide polymer.
3. The process according to claim 1 , wherein the N-vinylformamide polymer partially hydrolyzed in the form of an inverse emulsion has a cationic charge density between 1.4 and 5.4 meq·g −1 .
4. The process according to claim 1 , wherein the partially hydrolyzed N-vinylformamide polymer has a Brookfield viscosity greater than 1.2 cps at a concentration of 0.1% by weight in a 1M aqueous solution of NaCl, at 23° C., with a UL modulus and at 60 rpm −1 .
5. The process according to claim 1 , wherein the N-vinylformamide polymer partially hydrolyzed in the form of an inverse emulsion is introduced into the fibrous suspension at a rate of 100 to 800 g·t −1 of dry pulp.
6. The process according to claim 1 , wherein a secondary retention agent selected from organic polymers and/or inorganic microparticles is added to the fibrous suspension.
7. The process according to claim 1 , wherein a secondary anionic retention agent is added to the fibrous suspension at a rate of 20 to 2500 g·t −1 of dry pulp.
8. The process according to claim 1 , wherein the partially hydrolyzed N-vinylformamide polymer is in the form of a water-in-oil inverse emulsion comprising 12 to 26% by weight of oil and 35 to 48% by weight of water.
9. The process according to claim 1 , wherein the partially hydrolyzed N-vinylformamide polymer comprises N-vinylformamide functions of which 10 to 60 mol % are hydrolyzed.
10. The process according to claim 1 , wherein the partially hydrolyzed N-vinylformamide polymer comprises between 0 and 50 mol % of at least one monomer selected from the group consisting of non-ionic monomers, anionic monomers, cationic monomers, zwitterionic monomers, and mixtures thereof.
11. The process according to claim 1 , wherein the N-vinylformamide polymer partially hydrolyzed in the form of an inverse emulsion is a partially hydrolyzed N-vinylformamide homopolymer.
12. The process according to claim 1 , wherein the partially hydrolyzed N-vinylformamide polymer is a partially hydrolyzed N-vinylformamide homopolymer in which 10 to 60 mol % of the N-vinylformamide functions are hydrolyzed.
13. The process according to claim 1 , wherein the inverse emulsion has a partially hydrolyzed N-vinylformamide polymer/anti-gelling agent weight ratio of between 1,000,000/5,000 and 1,000,000/30,000.
14. The process according to claim 2 , wherein the N-vinylformamide polymer partially hydrolyzed in the form of an inverse emulsion has a cationic charge density between 1.4 and 5.4 meq·g −1 .
15. The process according to claim 14 , wherein the partially hydrolyzed N-vinylformamide polymer has a Brookfield viscosity greater than 1.2 cps at a concentration of 0.1% by weight in a 1M aqueous solution of NaCl, at 23° C., with a UL modulus and at 60 rpm −1 .
16. The process according to claim 15 , wherein:
the partially hydrolyzed N-vinylformamide polymer is in the form of a water-in-oil inverse emulsion comprising 12 to 26% by weight of oil and 35 to 48% by weight of water; and
the partially hydrolyzed N-vinylformamide polymer comprises N-vinylformamide functions of which 10 to 60 mol % are hydrolyzed.
17. The process according to claim 6 , wherein the secondary anionic retention agent is added to the fibrous suspension at a rate of 20 to 2500 g·t −1 of dry pulp.
18. The process according to claim 9 , wherein the partially hydrolyzed N-vinylformamide polymer comprises N-vinylformamide functions of which 10 to 40 mol % are hydrolyzed.