IP Library › Granted Patent US 11,987,870
Granted Patent B2
US 11,987,870 · App. 17/621,530 · Granted May 21, 2024

Cu-based alloy powder

Inventors: Tetsuji Kuse (Himeji, JP); Yoshikazu Aikawa (Himeji, JP); Yuichi Nagatomi (Himeji, JP)
Assignee: Sanyo Special Steel Co., Ltd.
C22C9/00B22F1/00B22F1/05B22F1/06B22F1/065C22C9/06B22F2301/10B22F2304/10
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Quick Facts
Patent No.
US 11,987,870
App. No.
17/621,530
Granted
May 21, 2024
Kind
B2
Abstract

Provided is a Cu-based alloy powder that is suitable for a process involving rapid melting and rapid solidification and that can provide a shaped object superior in characteristics. The powder is composed of a Cu-based alloy, which contains an element M being one or more elements selected from Cr, Fe, Ni, Zr, and Nb: 0.1% by mass or more and 10.0% by mass or less, Si: more than 0% by mass and 0.20% by mass or less, P: more than 0% by mass and 0.10% by mass or less, and S: more than 0% by mass and 0.10% by mass or less, the balance being Cu and inevitable impurities. This powder has a ratio (D50/TD) of the average particle diameter D50 (μm) thereof to the tap density TD (Mg/m 3 ) is 0.2×10 −5 ·m 4 /Mg or more and 20×10 −5 ·m 4 /Mg or less, and has a sphericity of 0.80 or more and 0.95 or less.

Claims (17)

1. A powder made of a Cu-based alloy, wherein the Cu-based alloy consists of:

an element M being one or more elements selected from Cr, Fe, Ni, Zr, and Nb: 0.1% by mass or more and 10.0% by mass or less,

Si: more than 0% by mass and 0.20% by mass or less,

P: more than 0% by mass and 0.10% by mass or less, and

S: more than 0% by mass and 0.10% by mass or less,

the balance being Cu and inevitable impurities,

wherein D50/TD being a ratio of an average particle diameter D50 of the powder to a tap density TD of the powder is 0.5×10 −5 ·m 4 /Mg or more and 20×10 −5 ·m 4 /Mg or less, and

wherein the powder has a sphericity of 0.80 or more and 0.95 or less.

2. The powder according to claim 1 , wherein the content of the element M is 0.2% by mass or more and 5.0% by mass or less.

3. The powder according to claim 1 , wherein the content of the element M is 0.5% by mass or more and 3.0% by mass or less.

4. The powder according to claim 1 , wherein the Si content is 0.10% by mass or less, the P content is 0.010% by mass or less, and the S content is 0.010% by mass or less.

5. The powder according to claim 1 , wherein a metallographic structure of the Cu-based alloy has:

a matrix phase rich in Cu,

a grain boundary phase rich in the element M, and

a compound Cu m M n , wherein m and n each represent a natural number, and a ratio of m/n is 4.0 or more, dispersed in the matrix phase and having a size of 1 nm or more and 300 nm or less,

wherein a content of Cu in the matrix phase is 80% by mass or more and higher than a content of Cu in the grain boundary phase, and

wherein a content of the element M in the grain boundary phase is 5% by mass or more and higher than a content of the element M in the matrix phase.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2021
From: KUSE, TETSUJI; AIKAWA, YOSHIKAZU; NAGATOMI, YUICHI
To: SANYO SPECIAL STEEL CO., LTD.
Reel/Frame 058448/0702 →
Priority Claims (1)
JP 2019-135294 · Jul 23, 2019 · national
Continuity (1)
Related Publication 20220349029A1 · Nov 3, 2022