IP Library Patent Application 17628324
Patent Application
App. No. 17/628,324

SINGLE SITE CATALYSED MULTIMODAL POLYETHYLENE COMPOSITION

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Patent No.
US None
App. No.
17/628,324
Abstract

The present invention relates to a polyethylene composition comprising a base resin, wherein the base resin comprises (A) a first ethylene-1-butene copolymer fraction (A) having a 1-butene content of from 0.5 wt % to 7.5 wt %, based on the total weight amount of monomer units in the first ethylene-1-butene copolymer fraction (A), and a melt flow rate MFR2 in the range of from 1.0 to less than 50.0 g/10 min, determined according to ISO 1133 at a temperature of 190° C. and a load of 2.16 kg; and (B) a second ethylene-1-butene copolymer fraction having a higher 1-butene content as the first ethylene-1-butene copolymer fraction (B); wherein the base resin is polymerized in the presence of a single site catalyst system and has a density of from 913.0 to 920.0 kg/m 3 and a 1-butene content of from 8.0 to 13.0 wt %, based on the total weight amount of monomer units in the base resin, a process for preparing said polyethylene composition, an article comprising said polyethylene composition and the use of said polyethylene composition for the production of an article.

Claims (24)

1 . A polyethylene composition comprising a base resin, wherein the base resin comprises

(A) a first ethylene-1-butene copolymer fraction (A) having a 1-butene content of from 0.5 wt % to 7.5 wt %, based on the total weight amount of monomer units in the first ethylene-1-butene copolymer fraction (A), and a melt flow rate MFR 2 in the range of from 1.0 to less than 50.0 g/10 min, determined according to ISO 1133 at a temperature of 190° C. and a load of 2.16 kg; and

(B) a second ethylene-1-butene copolymer fraction (B) having a higher 1-butene content than the first ethylene-1-butene copolymer fraction;

wherein the base resin is polymerized in the presence of a single site catalyst system and has a density of from 913.0 to 920.0 kg/m 3 and a 1-butene content of from 8.0 to 13.0 wt %, based on the total weight amount of monomer units in the base resin.

2 . The polyethylene composition according to claim 1 having a melt flow rate MFR 2 of 0.7 to 4.0 g/10 min, determined according to ISO 1133 at a temperature of 190° C. and a load of 2.16 kg.

3 . The polyethylene composition according to claim 1 having a melt flow rate MFR 21 of 15 to 50 g/10 min, determined according to ISO 1133 at a temperature of 190° C. and a load of 21.6 kg and/or a flow rate ratio FRR 21/2 , being the ratio of the melt flow rates MFR 21 /MFR 2 , of from 10 to 30.

4 . The polyethylene composition according to claim 1 having a polydispersity index PDI, being the ratio of weight average molecular weight Mw to number average molecular weight Mn, Mw/Mn, of from 3 to 8.

5 . The polyethylene composition according to claim 1 , wherein the weight ratio of the first ethylene-1-butene copolymer (A) to the second ethylene-1-butene copolymer (B) in the base resin is from 35:65 to 47:53.

6 . The polyethylene composition according to claim 1 , wherein the base resin further comprises up to 15 wt % of a low density polyethylene (LDPE).

7 . A process for preparing the polyethylene composition according to claim 1 comprising

a) polymerizing ethylene and 1-butene monomers in the presence of a single site catalyst system in a first polymerization reactor to form a first polymerization mixture comprising a first ethylene-1-butene copolymer fraction (A) having a 1-butene content of from 0.5 wt % to 7.5 wt %, based on the total weight amount of monomer units in the first ethylene-1-butene copolymer fraction (A) and a melt flow rate MFR 2 in the range of from 1.0 to less than 50.0 g/10 min, determined according to ISO 1133 at a temperature of 190° C. and a load of 2.16 kg, and said single site catalyst;

b) transferring the first polymerization mixture from the first polymerization reactor to a second polymerization reactor;

c) polymerizing ethylene and 1-butene monomers in the presence of a single site catalyst in said second polymerization reactor to form a second polymerization mixture comprising said first ethylene-1-butene copolymer fraction (A) and a second ethylene-1-butene copolymer fraction (B);

d) recovering said second polymerization mixture from said second reactor;

e) forming a base resin having a density of from 913.0 to 920.0 kg/m 3 and a 1-butene content of from 8.0 to 13.0 wt %, based on the total weight amount of monomer units in the base resin, and

f) preparing the polyethylene composition.

8 . An article comprising the polyethylene composition according to claim 1 .

9 . The article according to claim 8 being a film, a blow moulded article or a rotomoulded article.

10 . The article according to claim 8 being a film, which has a tear strength in machine direction TS-MD (N) of at least 0.6 N and/or a tear strength in transverse direction TS-TD (N) of at least 5.0 N, determined according ISO 6383-2:1983 on a 40 μm thick blown film.

11 . The article according to claim 8 being a film, which has a seal initiation temperature SIT of from 90 to 100° C., determined on a 40 μm thick blown film.

12 . The article according to claim 8 being a film, which has a hot tack temperature of from 88 to 97° C., determined according to BICM90720 on a 40 μm thick blown film.

13 . The article according to claim 8 being a film, which has a haze of not more than 14.0%, determined according to ASTM D1003 on a 40 μm thick blown film.

14 . The article according to claim 8 being a film, which has a gloss of at least 92.0%, determined according to ISO2813 on the inside surface of a 40 μm thick blown film.

15 . The use of a polyethylene composition according to claim 1 for the production of an article.

Assignments (2)
ASSIGNEE ADDRESS CHANGE Recorded Jul 14, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 060653/0743 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2022
From: SINGH, RAGHVENDRA; ABU FOUL, TARIQ HASHIM; VERMA, PANKAJ; BANDYOPADHYAY, PRATYUSH; DIXIT, NIRAJ
To: BOREALIS AG
Reel/Frame 058987/0427 →