IP Library Granted Patent US 12,330,133
Granted Patent B2
US 12,330,133 · App. 17/629,217 · Granted Jun 17, 2025

Exhaust gas purifying composition and production method therefor

Inventors: Hidekazu Goto (Saitama, JP); Jo Nishikawa (Saitama, JP); Mayuko Suwa (Saitama, JP)
Assignee: Mitsui Mining & Smelting Co., Ltd.
B01J20/18B01D53/92B01J20/28069B01J20/2808B01J20/28083B01J20/3078B01D2258/01
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,330,133
App. No.
17/629,217
Granted
Jun 17, 2025
Kind
B2
Abstract

An exhaust gas purifying composition that contains a phosphorus-containing BEA-type zeolite and has further improved heat resistance; and a production method therefor are provided. The exhaust gas purifying composition contains a phosphorus-containing BEA-type zeolite, wherein the phosphorus-containing BEA-type zeolite has a pore volume ratio (V2/V1) of a micropore volume V2 having a pore diameter in a range of 2 nm or less, as measured by a SF method, to a mesopore volume V1 having a pore diameter in a range of 2 nm or more and 100 nm or less, as measured by a BJH method, of 2.0 or more.

Claims (19)

1. An exhaust gas purifying composition, comprising a phosphorus-containing BEA-type zeolite,

the phosphorus-containing BEA-type zeolite having a pore volume ratio (V2/V1) of a micropore volume V2 to a mesopore volume V1 of 2.0 or more,

wherein the micropore volume V2 has a pore diameter in a range of 2 nm or less as measured by a Saito-Foley (SF) method, and the mesopore volume V1 has a pore diameter in a range of 2 nm or more and 100 nm or less as measured by a Barrett-Joyner-Halenda (BJH) method, and

wherein the phosphorus-containing BEA-type zeolite has a molar ratio of SiO 2 /Al 2 O 3 in a range of 10 or more and 100 or less.

2. The exhaust gas purifying composition according to claim 1 , wherein the phosphorus-containing BEA-type zeolite has a micropore volume V2 in a range of 0.1 cm 3 /g or more and 0.3 cm 3 /g or less.

3. The exhaust gas purifying composition according to claim 2 , wherein the phosphorus-containing BEA-type zeolite has a mesopore volume V1 in a range of 0.001 cm 3 /g or more and 0.08 cm 3 /g or less.

4. The exhaust gas purifying composition according to claim 1 , wherein the phosphorus-containing BEA-type zeolite has a mesopore volume V1 in a range of 0.001 cm 3 /g or more and 0.08 cm 3 /g or less.

5. The exhaust gas purifying composition according to claim 1 , wherein the phosphorus-containing BEA-type zeolite has a molar ratio of P/Al in a range of 0.7 or more and 1.0 or less.

6. A production method for an exhaust gas purifying composition,

the exhaust gas purifying composition comprising a phosphorus-containing BEA-type zeolite,

the production method comprising:

a step of preparing a BEA-type zeolite having a pore volume ratio (V2/V1) of a micropore volume V2 to a mesopore volume V1 of 1.8 or more;

a step of bringing the BEA-type zeolite into contact with a phosphorus-containing compound to attach the phosphorus-containing compound to the BEA-type zeolite; and

a step of heat-treating the BEA-type zeolite containing the phosphorus-containing compound to obtain a phosphorus-containing BEA-type zeolite, the phosphorus-containing BEA-type zeolite having the pore volume ratio (V2/V1) of the micropore volume V2 to the mesopore volume V1 of 2.0 or more,

wherein the micropore volume V2 has a pore diameter in a range of 2 nm or less as measured by the SF method, and the mesopore volume V1 has a pore diameter in a range of 2 nm or more and 100 nm or less as measured by the BJH method, and

wherein the phosphorus-containing BEA-type zeolite has a molar ratio of SiO 2 /Al 2 O 3 in a range of 10 or more and 100 or less.

7. The production method for an exhaust gas purifying composition according to claim 6 , wherein the phosphorus-containing compound comprises at least one selected from the group consisting of phosphoric acid, trimethyl phosphate, ammonium dihydrogen phosphate, and diammonium hydrogen phosphate.

8. The production method for an exhaust gas purifying composition according to claim 7 , wherein the heat treatment is performed at a temperature in a range of 200° C. or higher and 800° C. or lower.

9. The production method for an exhaust gas purifying composition according to claim 6 , wherein the heat treatment is performed at a temperature in a range of 200° C. or higher and 800° C. or lower.

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2026
From: MITSUI MINING AND SMELTING COMPANY, LIMITED
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075357/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2022
From: GOTO, HIDEKAZU; NISHIKAWA, JO; SUWA, MAYUKO
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 058754/0741 →
Priority Claims (1)
JP 2019-161816 · Sep 5, 2019 · national
Continuity (1)
Related Publication 20220258123A1 · Aug 18, 2022
References Cited (18)
US 8821714B2 · Chaumonnot · 2014 [cited by examiner]
US 9150486B2 · Geboers · 2015 [cited by examiner]
US 10434502B2 · Nishikawa · 2019 [cited by examiner]
US 11498062B2 · Cho · 2022 [cited by examiner]
US 20140186251A1 · Tissler et al. · 2014 [cited by applicant]
US 20150086786A1 · Tabashi et al. · 2015 [cited by applicant]
US 20190083965A1 · Nishikawa et al. · 2019 [cited by applicant]
CA 2818480A1 · 2012 [cited by examiner]
CN 104321280A · 2015 [cited by applicant]
CN 108698034A · 2018 [cited by applicant]
JP 11226425A · 1999 [cited by applicant]
JP 2012239924A · 2012 [cited by applicant]
JP 2013234109A · 2013 [cited by applicant]
JP 2014519970A · 2014 [cited by applicant]
WO 2018131195A1 · 2018 [cited by applicant]
CN-109219482-A (Year: 2019). [cited by examiner]
WO-2009153421-A1 (Year: 2009). [cited by examiner]
International Search Report (ISR) dated Aug. 18, 2020 filed in PCT/JP2020/022264. [cited by applicant]