IP Library › Granted Patent US 12,534,635
Granted Patent B2
US 12,534,635 · App. 17/631,777 · Granted Jan 27, 2026

Aqueous coating composition

Inventors: Yoshitaka Kubo (Miyoshi, JP); Yusuke Mizutani (Miyoshi, JP); Takuya Inagaki (Miyoshi, JP); Gen Yokota (Miyoshi, JP)
Assignee: KANSAI PAINT CO., LTD.
C09D133/08C09D5/08C09D161/28C09D167/04
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Quick Facts
Patent No.
US 12,534,635
App. No.
17/631,777
Granted
Jan 27, 2026
Kind
B2
Abstract

The present invention provides an aqueous coating composition which is capable of forming a coating film that has excellent cissing resistance and water resistance. An aqueous coating composition which contains (A) at least one hydroxyl group-containing resin that is selected from among (A1) hydroxyl group-containing acrylic resins and (A2) hydroxyl group-containing polyester resins, (B) an oligomer and (C) an alkyl etherified melamine resin, wherein: the oligomer (B) has a number average molecular weight within the range of from 200 to 800 and a solubility parameter within the range of from 10.0 to 13.5; and the molar ratio of methyl groups to butyl groups in the alkyl etherified melamine resin (C), namely (methyl group)/(butyl group) molar ratio is from 50/50 to 0/100.

Claims (23)

1 . A method for forming a multilayer coating film, comprising applying an aqueous coating composition onto an article to be coated comprising an exterior plate of automobile body or an automobile part to form a base coating film, and applying a clear coating composition (Z) on the base coating film to form a clear coating film, the aqueous coating composition comprising (A) one or more hydroxyl group-containing resins selected from the group consisting of (A1) hydroxyl group-containing acrylic resins and (A2) hydroxyl group-containing polyester resins, (B) an oligomer and (C) an alkyl etherified melamine resin, wherein

the oligomer (B) has a number-average molecular weight in the range of 200 to 800 and a solubility parameter in the range of 10.0 to 13.5, and

the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) is 50/50 to 0/100 as the (methyl group)/(butyl group) molar ratio.

2 . The method of claim 1 , wherein the number-average molecular weight of the oligomer (B) in the aqueous coating composition is in the range of 200 to 500.

3 . The method of claim 1 , wherein the solubility parameter of the oligomer (B) in the aqueous coating composition is in the range of 10.7 to 13.5.

4 . The method of claim 2 , wherein the solubility parameter of the oligomer (B) in the aqueous coating composition is in the range of 10.7 to 13.5.

5 . The method of claim 1 , wherein the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) in the aqueous coating composition is 30/70 to 0/100 as the (methyl group)/(butyl group) molar ratio.

6 . The method of claim 2 , wherein the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) in the aqueous coating composition is 30/70 to 0/100 as the (methyl group)/(butyl group) molar ratio.

7 . The method of claim 3 , wherein the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) in the aqueous coating composition is 30/70 to 0/100 as the (methyl group)/(butyl group) molar ratio.

8 . The method of claim 4 , wherein the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) in the aqueous coating composition is 30/70 to 0/100 as the (methyl group)/(butyl group) molar ratio.

9 . The method according to claim 1 , wherein the article to be coated by the aqueous coating composition comprises an undercoat coating film and/or an intermediate coating film.

10 . The method according to claim 1 , comprising coating the aqueous coating composition the article to be coated by air spray coating, airless spray coating, rotary atomizing coating, or curtain coating.

11 . A method for forming a multilayer coating film, comprising applying an aqueous coating composition onto an article to be coated to form a base coating film by air spray coating, airless spray coating, rotary atomizing coating, or curtain coating, and applying a clear coating composition (Z) on the base coating film to form a clear coating film, the aqueous coating composition comprising (A) one or more hydroxyl group-containing resins selected from the group consisting of (A1) hydroxyl group-containing acrylic resins and (A2) hydroxyl group-containing polyester resins, (B) an oligomer and (C) an alkyl etherified melamine resin, wherein

the oligomer (B) has a number-average molecular weight in the range of 200 to 800 and a solubility parameter in the range of 10.0 to 13.5, and

the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) is 50/50 to 0/100 as the (methyl group)/(butyl group) molar ratio.

12 . The method of claim 11 , wherein the number-average molecular weight of the oligomer (B) in the aqueous coating composition is in the range of 200 to 500.

13 . The method of claim 11 , wherein the solubility parameter of the oligomer (B) in the aqueous coating composition is in the range of 10.7 to 13.5.

14 . The method of claim 12 , wherein the solubility parameter of the oligomer (B) in the aqueous coating composition is in the range of 10.7 to 13.5.

15 . The method of claim 11 , wherein the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) in the aqueous coating composition is 30/70 to 0/100 as the (methyl group)/(butyl group) molar ratio.

16 . The method of claim 12 , wherein the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) in the aqueous coating composition is 30/70 to 0/100 as the (methyl group)/(butyl group) molar ratio.

17 . The method of claim 13 , wherein the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) in the aqueous coating composition is 30/70 to 0/100 as the (methyl group)/(butyl group) molar ratio.

18 . The method of claim 14 , wherein the molar ratio of methyl groups and butyl groups in the alkyl etherified melamine resin (C) in the aqueous coating composition is 30/70 to 0/100 as the (methyl group)/(butyl group) molar ratio.

19 . The method according to claim 11 , wherein the article to be coated by the aqueous coating composition comprises an undercoat coating film and/or an intermediate coating film.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2022
From: KUBO, YOSHITAKA; MIZUTANI, YUSUKE; INAGAKI, TAKUYA; YOKOTA, GEN
To: KANSAI PAINT CO., LTD.
Reel/Frame 059787/0850 →
Priority Claims (1)
JP 2019-143045 · Aug 2, 2019 · national
Continuity (1)
Related Publication 20220282112A1 · Sep 8, 2022
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