Universal keyless guided surgery system
A depth stop for a drilling tool to form a hole of predetermined depth. The depth stop includes an interface portion that couples directly to the shank of the osteotome via interlocking spur and groove features. The interface has a cap flange and a tapered skirt. The underside of the cap flange establishes a reference surface for a tubular key that slides onto the tapered skirt and is held there by friction. The skirt is formed with a relief directly under the cap flange to facilitate haptic confirmation of proper connection. Elongated irrigation windows in the key expose a domed transition on the osteotome, thereby facilitating irrigation. The depth stop can be used, optionally, with an alignment jig designed with a precision guide bushing. The guide bushing is semi-cylindrical and terminates with an internal abutment step against which the lower end of the key engages at full depth.
1. A depth stop for use with a drilling tool for forming a hole of predetermined depth and orientation in a host material, said depth stop comprising:
an interface connectable to the shank of a surgical drilling tool, said interface having a partially tubular shape defining an interior region, said interface extending axially between top and bottom ends thereof, said interface including a cap flange adjacent said top end, a tapered skirt extending axially from said cap flange toward said bottom end, wherein said interface includes a lateral pocket extending continuously therethrough from said top end to said bottom end and intersecting said interior region to enable connection of said interface to the shank with a lateral coupling motion,
a tubular key having an inner diameter and an outer diameter, said key extending between an upper end and a lower end, a stop ring formed at said lower end, and
said inner diameter of said key being sized for interference fit surrounding said skirt, and said upper end of said key configured to seat against said cap flange.
2. The depth stop of claim 1 , further including a spur disposed on said interior region.
3. The depth stop of claim 2 , wherein said spur has a generally C-shape.
4. The depth stop of claim 2 , wherein said skirt has a relief disposed directly adjacent said cap flange, said relief being axially aligned with said spur.
5. The depth stop of claim 1 , further including at least one axially elongated irrigation window is disposed in said key, said axially elongated irrigation window exposing said bottom end of said interface therethrough.
6. The depth stop of claim 5 , further including at least one small irrigation window disposed in said key.
7. The depth stop of claim 1 , wherein said skirt includes a relief disposed adjacent said cap flange, said inner diameter of said key being sized for a clearance fit surrounding said relief.
8. The depth stop of claim 7 , wherein said relief is disposed directly adjacent said cap flange.
9. The depth stop of claim 7 , wherein said skirt has a tapered lower portion in which a widest diameter thereof is adjacent said cap flange, said inner diameter of said key being sized for interference fit surrounding said widest diameter of said tapered lower portion of said skirt.
10. A combined osteotome and depth stop assembly for forming a hole of predetermined depth and orientation in a host material, comprising:
a shank establishing a longitudinal axis of rotation, said shank having an elongated cylindrical shape defining a shank diameter and extending between an upper distal end and a lower transition end, an annular groove disposed at a predetermined intermediate axial location along said shank between said distal and transition ends, a domed transition formed at said transition end of said shank, said domed transition having a diameter greater than said shank diameter,
a body extending from said domed transition, said body having an apical end remote from said shank, a plurality of flutes disposed about said body,
an interface selectively connectable to said shank with a lateral coupling motion, said interface having a partially tubular shape defining an interior region, said interface extending axially between top and bottom ends thereof, a lateral pocket extending continuously through interface from said top end to said bottom end and intersecting said interior region to enable the lateral coupling motion connection of said interface to said shank, a spur disposed on said interior region and configured to engage with said groove in said shank, said interface including a cap flange adjacent said top end, a skirt extending axially from said cap flange toward said bottom end, said skirt having a relief disposed adjacent said cap flange,
a tubular key having an upper end and a lower end, a stop ring formed at said lower end, said key having an inner diameter and an outer diameter,
said inner diameter of said key being sized for interference fit around said skirt and clearance fit surrounding said relief, and said upper end of said key configured to seat against said cap flange.
11. The assembly of claim 10 , wherein said bottom end of said interface is spaced apart from said domed transition with said interface connected to said shank.
12. The assembly of claim 10 , further including at least one axially elongated irrigation window disposed in said key, said axially elongated irrigation window exposing said domed transition therethrough with said interface connected to said shank.
13. The assembly of claim 12 , wherein said axially elongated irrigation window exposes said bottom end of said interface therethrough.
14. The assembly of claim 12 , further including at least one small irrigation window disposed in said key.
15. The assembly of claim 10 , wherein said relief is axially aligned with said spur.
16. The assembly of claim 10 , wherein said spur has a C-shape.
17. The assembly of claim 10 , wherein said annular groove in said shank is formed with inset corners, and said spur is seated in-between said inset corners of said groove.
18. The assembly of claim 10 , further including a jig configured to be secured relative to a target drilling location in the host material, said jig including a guide bushing, said guide bushing having a semi-cylindrical alignment valley adapted to receive said key.
19. The assembly of claim 18 , wherein said alignment valley includes an internal abutment step.
20. The assembly of claim 19 , wherein, said internal abutment step has a full annular surface adapted to engage said stop ring of said key.
21. The assembly of claim 10 , wherein said relief is disposed directly adjacent said cap flange.
22. The assembly of claim 10 , wherein said skirt has a tapered lower portion in which a widest diameter thereof is adjacent said cap flange, said inner diameter of said key being sized for interference fit surrounding said widest diameter of said tapered lower portion of said skirt.
23. A combined osteotome and depth stop assembly for forming a hole of predetermined depth and orientation in a host material, comprising:
a shank establishing a longitudinal axis of rotation, said shank having an elongated cylindrical shape defining a shank diameter and extending between a upper distal end and a transition end, a drill motor engaging interface disposed at said upper distal end of said shank, an annular groove disposed at a predetermined intermediate axial location along said shank between said upper distal and transition ends, said groove having inset corners, said groove having a longitudinal length in the range of about 10% to 100% of said shank diameter, a domed transition formed at said transition end of said shank, said domed transition having a diameter greater than said shank diameter,
a body extending from said domed transition, said body having an apical end remote from said shank, a plurality of flutes disposed about said body,
an interface selectively connectable to said shank with a lateral coupling motion, said interface having a partially tubular shape defining an interior region, said interface extending axially between top and bottom ends thereof, a lateral pocket extending continuously through interface from said top end to said bottom end and intersecting said interior region to enable the lateral coupling motion connection of said interface to said shank, a spur disposed on said interior region and configured to engage with said groove in said shank, said spur having a C-shape, said spur seated in-between said inset corners of said groove, said interface including a cap flange adjacent said top end, a skirt extending axially from said cap flange toward said bottom end, said skirt having a skirt exterior, said skirt having a relief disposed directly adjacent said cap flange, said relief being axially aligned with said spur, said skirt tapering from a widest diameter adjacent said relief, said bottom end of said interface spaced apart from said domed transition with said interface connected to said shank, and
a tubular key having an upper end and a lower end, a stop ring formed at said lower end, said key having an inner diameter and an outer diameter, said inner diameter being sized for interference fit surrounding said widest diameter of said tapered skirt and clearance fit surrounding said relief of said skirt, said upper end of said key configured to seat against said cap flange, at least one axially elongated irrigation window disposed in said key, said axially elongated irrigation window exposing said domed transition therethrough.
24. The assembly of claim 23 , further including a jig configured to be secured relative to a target drilling location in the host material, said jig including a guide bushing, said guide bushing having a semi-cylindrical alignment valley adapted to receive said key, said alignment valley including an internal abutment step, said internal abutment step having a full annular surface adapted to engage said stop ring of said key.