IP Library Granted Patent US 12,149,135
Granted Patent B2
US 12,149,135 · App. 17/635,387 · Granted Nov 19, 2024

Electric motor stator and electric motor

Inventors: Rongjian Bai (Tianjin, CN); Yanhai Liu (Tianjin, CN)
Assignee: BorgWarner PowerDrive Systems (Tianjin) Co., Ltd.
H02K3/28H02K1/165H02K3/12
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Quick Facts
Patent No.
US 12,149,135
App. No.
17/635,387
Granted
Nov 19, 2024
Kind
B2
Abstract

The present disclosure discloses an electric motor stator and an electric motor. The electric motor stator comprises: a stator core, the stator core being provided with a plurality of stator core slots, the plurality of stator core slots being formed on a radial inner surface of the stator core and being separated by a preset slot distance along a circumferential direction of the stator core; a stator winding, the stator winding being mounted on the stator core, the stator winding being provided with Q pole pair coils, wherein Q/a number of slots per pole per phase=P, P being an integer; wherein the stator winding being a three-phase winding, the number of slots per pole per phase being 3; the stator winding comprising: a first coil set and a third coil set successively sleeved from outside to inside.

Claims (25)

1. An electric motor stator, comprising:

a stator core, being provided with a plurality of stator core slots, wherein the plurality of stator core slots are formed on a radial inner surface of the stator core and are separated by a preset slot distance in a circumferential direction of the stator core; and

a stator winding, mounted on the stator core, wherein

the stator winding is provided with Q pole pair coils, wherein Q/a number of slots per pole per phase=P, P being an integer; wherein the stator winding is a three-phase winding, and the number of slots per pole per phase is 3; and

the stator winding comprises a first coil set and a third coil set that are successively sleeved from outside to inside, wherein

the first coil set comprises a plurality of first segmented coil units, and any one of the plurality of first segmented coil units is provided with two hair-pin coils with different pitches;

the plurality of first segmented coil units of the first coil set are successively arranged at a same layer in the stator core slots in the circumferential direction of the stator core;

the third coil set comprises a plurality of third segmented coil units, and any one of the plurality of third segmented coil units is provided with hair-pin coils with a same pitch;

the plurality of third segmented coil units of the third coil set are successively arranged at a same layer in the stator core slots in the circumferential direction of the stator core; and

the pitches of the hair-pin coils in each first segmented coil unit are different from the pitches of the hair-pin coils in each third segmented coil unit;

the stator winding further comprises a second coil set disposed between the first coil set and the third coil set, wherein the second coil set comprises a plurality of second segmented coil units, any one of the plurality of second segmented coil units is provided with two hair-pin coils with different pitches, or, any one of the plurality of second segmented coil units is provided with hair-pin coils with a same pitch; and

the plurality of second segmented coil units of the second coil set are successively arranged at adjacent two layers in the stator core slots in the circumferential direction of the stator core;

each first segmented coil unit comprises one long-pitch hair-pin coil and two short-pitch hair-pin coils, or, each first segmented coil unit comprises two long-pitch hair-pin coils and one short-pitch hair-pin coil.

2. The electric motor stator as claimed in claim 1 , wherein the pitches of the hair-pin coils of each second segmented coil unit are the same as the pitches of the hair-pin coils of each first segmented coil unit.

3. The electric motor stator as claimed in claim 1 , wherein the pitches of the hair-pin coils of each second segmented coil unit are the same as the pitches of the hair-pin coils of each third segmented coil unit.

4. The electric motor stator as claimed in claim 1 , wherein each third segmented coil unit comprises a hair-pin coil with a diameter pitch.

5. The electric motor stator as claimed in claim 1 , wherein each hair-pin coil of each segmented coil unit in each coil set of the stator winding comprises a first slot outer end portion, a first slot inner portion, a first slot outer turning portion, a second slot inner portion, and a second slot outer end portion that are successively connected, wherein the first slot inner portion and the second slot inner portion are located in different slots, the first slot outer turning portion of each hair-pin coil of each segmented coil unit in each coil set of the stator winding is located on a side of an end surface of the stator core, and the first slot outer end portion or the second slot outer end portion of each hair-pin coil of each segmented coil unit in each coil set of the stator winding is located on a side of the other end surface of the stator core.

6. The electric motor stator as claimed in claim 5 , wherein the first slot outer end portion and the second slot outer end portion of each hair-pin coil of each segmented coil unit of the first coil set have a same extending direction in the circumferential direction of the stator core, the first slot outer end portion and the second slot outer end portion of each hair-pin coil of each segmented coil unit of the third coil set have a same extending direction in the circumferential direction of the stator core, and the first slot outer end portion of each hair-pin coil of each segmented coil unit of the first coil set and the first slot outer end portion of each hair-pin coil of each segmented coil unit of the third coil set have opposite extending directions in the circumferential direction of the stator core.

7. The electric motor stator as claimed in claim 5 , wherein a slot inner portion of each hair-pin coil of each segmented coil unit of the stator winding and a slot outer end portion connected with the slot inner portion and extended in the circumferential direction are located at a same layer of the stator core.

8. The electric motor stator as claimed in claim 7 , wherein each slot outer end portion of each hair-pin coil of each segmented coil unit in each coil set of the stator winding and a slot outer end portion radially adjacent to the each slot outer end portion extend in opposite directions in the circumferential direction of the stator core.

9. The electric motor stator as claimed in claim 5 , wherein the first slot outer end portion and the second slot outer end portion have extending ends, and except the extending ends connected with lead wires, an extending end of a N−1 layer and an extending end of a N layer in a same radial direction of the stator core are connected, the extending end of the N layer is adjacent to the extending end of the N−1 layer, wherein N is an even number.

10. An electric motor, comprising a rotor and the electric motor stator as claimed in claim 1 .

11. The electric motor as claimed in claim 10 , wherein the pitches of the hair-pin coils of each second segmented coil unit are the same as the pitches of the hair-pin coils of each first segmented coil unit.

12. The electric motor as claimed in claim 10 , wherein the pitches of the hair-pin coils of each second segmented coil unit are the same as the pitches of the hair-pin coils of each third segmented coil unit.

13. The electric motor as claimed in claim 10 , wherein each third segmented coil unit comprises a hair-pin coil with a diameter pitch.

Assignments (2)
CHANGE OF NAME Recorded Jun 27, 2023
From: TIANJIN SANTROLL AUTOMOTIVE COMPONENTS CO., LTD.
To: BORGWARNER POWERDRIVE SYSTEMS(TIANJIN)CO., LTD.
Reel/Frame 064120/0812 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2023
From: BAI, RONGJIAN; LIU, YANHAI
To: TIANJIN SANTROLL AUTOMOTIVE COMPONENTS CO., LTD.
Reel/Frame 063990/0045 →
Priority Claims (1)
CN 202010034942.7 · Jan 14, 2020 · national
Continuity (1)
Related Publication 20230318380A1 · Oct 5, 2023