IP Library › Granted Patent US 12,555,796
Granted Patent B2
US 12,555,796 · App. 17/648,797 · Granted Feb 17, 2026

Passivated lithium nitride as cathode pre-lithiation reagent

Inventors: Linghong Zhang (Waltham, MA); Derrick Maxwell (Maynard, MA); Shaocheng Hu (Waltham, MA); Claire Whitaker (Pittsfield, MA); Wilbur Zuo (Waltham, MA); Jun Wang (Shrewsbury, MA); Taehwan Yu (Burlington, MA)
Assignee: A123 SYSTEMS LLC
H01M4/628H01M4/366H01M4/58H01M10/0525H01M2004/027
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,555,796
App. No.
17/648,797
Granted
Feb 17, 2026
Kind
B2
Abstract

Systems and methods are provided for passivating lithium nitride (Li 3 N) for use in a lithium-ion battery as a cathode pre-lithiation reagent. In one example, the cathode pre-lithiation reagent may include a core particle composed of Li 3 N, and a passivation coating uniformly disposed on at least a portion of a surface of the core particle. In some examples, the passivation coating may cover a majority of the surface of the core particle or may substantially completely cover the surface of the core particle. The cathode pre-lithiation reagent may further be included in the lithium-ion battery, where the passivation coating may mitigate unwanted side reactions during processing and manufacturing. In this way, Li 3 N may be successfully and reproducibly utilized as a cathode pre-lithiation reagent, such that initial lithium ion consumption may be compensated and capacity of the lithium-ion battery may be concomitantly increased.

Claims (27)

1 . A cathode pre-lithiation reagent, comprising:

a core particle comprising Li 3 N, wherein a D50 of the core particle is 150 nm or less; and

a passivation coating uniformly disposed on at least a portion of a surface of the core particle, wherein the passivation coating is formed as a discrete coating of passivating particulates physically or chemically bound to the surface of the core particle, and wherein a size of the passivating particulates is less than or equal to 50 nm and corresponds to a maximum thickness of the passivation coating.

2 . The cathode pre-lithiation reagent of claim 1 , wherein the passivation coating has a thickness of 20 nm or less and greater than or equal to 10 nm.

3 . The cathode pre-lithiation reagent of claim 1 , wherein the passivation coating is uniformly disposed on substantially 100% of the surface of the core particle.

4 . The cathode pre-lithiation reagent of claim 1 , wherein the passivation coating is formed as a continuous layer on the surface of the core particle.

5 . The cathode pre-lithiation reagent of claim 1 , wherein the passivation coating comprises one or more of Li 2 O 2 , Li 2 O, Li 2 CO 3 , Li 2 S, and LiF.

6 . The cathode pre-lithiation reagent of claim 1 , wherein the passivation coating comprises one or more of carbon black, graphene, graphene oxide, and carbon nanotubes.

7 . The cathode pre-lithiation reagent of claim 1 , wherein the passivation coating comprises one or more of poly(ethylene) oxide, poly(methyl methactrylate), and poly(methyl acrylate).

8 . The cathode pre-lithiation reagent of claim 1 , wherein the passivation coating comprises one or more ionomers and/or polymerization ionic liquids.

9 . The cathode pre-lithiation reagent of claim 1 , wherein the passivation coating comprises one or more metal oxides including oxides of Al, Fe, Cu, W, V, Ti, Ni, Zn, Cd, Ag, and/or Co.

10 . A lithium-ion battery, comprising:

a cathode, comprising:

a lithiated cathode active material core particle, wherein a D50 of the lithiated cathode active material core particle is ≥5 μm and ≤15 μm;

a primary sacrificial pre-lithiation reagent composed of pure Li 3 N particles, wherein a D50 of the Li 3 N particles is 150 nm or less, and wherein the lithiated cathode active material core particle is surrounded by the Li 3 N particles; and

a passivation coating uniformly disposed on surfaces of the primary sacrificial pre-lithiation reagent;

a lithiated anode; and

an electrolyte, the cathode and the lithiated anode immersed in the electrolyte,

wherein the passivation coating segregates the primary sacrificial pre-lithiation reagent from the electrolyte.

11 . The lithium-ion battery of claim 10 , wherein the primary sacrificial pre-lithiation reagent decomposes to provide lithium ions during pre-lithiation of the lithium-ion battery, and

wherein no cathode catalyst is present in the lithium-ion battery prior to initial cycling of the lithium-ion battery.

12 . The lithium-ion battery of claim 10 , wherein the passivation coating comprises a secondary sacrificial pre-lithiation reagent and a catalyst,

wherein the secondary sacrificial pre-lithiation reagent comprises one or more of Li 2 O 2 , Li 2 O, Li 2 CO 3 , Li 2 S, and LiF and the catalyst comprises cobalt tetraoxide, and

wherein each of the primary and secondary sacrificial pre-lithiation reagents decomposes to provide lithium ions during pre-lithiation of the lithium-ion battery.

13 . A cathode pre-lithiation reagent, comprising:

a core particle comprising Li 3 N; and

a passivation coating uniformly disposed on at least a portion of a surface of the core particle, wherein the passivation coating comprises one or more metal oxides including oxides of Al, Fe, Cu, W, V, Ti, Ni, Zn, Cd, Ag, and/or Co, and wherein the cathode pre-lithiation reagent is adhered to a surface of a cathode active material particle.

Assignments (2)
CHANGE OF ASSIGNEE ADDRESS Recorded Oct 29, 2025
From: A123 SYSTEMS LLC
To: A123 SYSTEMS LLC
Reel/Frame 073424/0684 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2022
From: ZHANG, LINGHONG; MAXWELL, DERRICK; HU, SHAOCHENG; WHITAKER, CLAIRE; ZUO, WILBUR; WANG, JUN; YU, TAEHWAN
To: A123 SYSTEMS LLC
Reel/Frame 058748/0969 →
Continuity (2)
Provisional Application 63145390 · Feb 3, 2021
Related Publication 20220246940A1 · Aug 4, 2022
References Cited (36)
US 9469545B2 · Kalla et al. · 2016 [cited by applicant]
US 10147942B2 · Son et al. · 2018 [cited by applicant]
US 10374228B2 · Yakovleva et al. · 2019 [cited by applicant]
US 20060121352A1 · Kejha et al. · 2006 [cited by applicant]
US 20070224506A1 · Ooyama et al. · 2007 [cited by applicant]
US 20100024597A1 · Dover et al. · 2010 [cited by applicant]
US 20130143122A1 · Huang · 2013 [cited by applicant]
US 20150111099A1 · Zhang · 2015 [cited by applicant]
US 20160351904A1 · Goodenough et al. · 2016 [cited by applicant]
US 20160372784A1 · Hayner et al. · 2016 [cited by applicant]
US 20170268110A1 · Wietelmann · 2017 [cited by applicant]
US 20170301920A1 · Liu · 2017 [cited by examiner]
US 20170309914A1 · Drews et al. · 2017 [cited by applicant]
US 20180261829A1 · Yakovleva et al. · 2018 [cited by applicant]
US 20190020033A1 · Li · 2019 [cited by examiner]
US 20230216044A1 · Nakano · 2023 [cited by examiner]
CN 109346665A · 2019 [cited by applicant]
CN 111224077A · 2020 [cited by applicant]
WO 2020132622A1 · 2020 [cited by applicant]
Yongming Sun, Yanbin Li, Jie Sun, Yuzhang Li, Allen Pei, Yi Cui “Stabilized Li3N for efficient battery cathode prelithiation”, Energy Storage Materials, (2017), 6, 119-124—This is the Elsevier Publication. (Year: 2017). [cited by examiner]
Espacenet translation CN111224077A (Year: 2020). [cited by examiner]
Imke Schröder, Christopher M. Kolodziej, Jose Antonio Moreno, and Craig A. Merlic “Lessons learned from Explosion and Fires Resulting from Quenching Lithium, Lithium Nitride, and Sodium” ACS Chemical Health & Safety 202… [cited by examiner]
Cardiano, P. et al., “A new application of ionic liquids: hydrophobic properties of tetraalkylammonium-based poly (ionic liquid)s,” Journal of Materials Chemistry, vol. 18, No. 11, Feb. 8, 2008, 8 pages. [cited by applicant]
Tindale, J. et al., “Highly fluorinated phosphonium ionic liquids: novel media for the generation of superhydrophobic coatings,” Chemical Communications, No. 14, Mar. 6, 2009, 3 pages. [cited by applicant]
Zhang, J., “Properties and Structures of Li-N Based Hydrogen Storage Materials,” Doctor of Philosophy Dissertation in Materials Science and Engineering, Michigan Technological and Engineering, Department of Materials Sc… [cited by applicant]
Balach, J. et al., “Poly(ionic liquid)-derived nitrogen-doped hollow carbon spheres: synthesis and loading with Fe2O3 for high-performance lithium ion batteries,” vol. 3, No. 21, Mar. 19, 2013, 8 pages. [cited by applicant]
Xin, B. et al., “Imidazolium-based ionic liquids grafted on solid surfaces,” Chemical Society Reviews, vol. 43, No. 20, Jul. 7, 2014, 18 pages. [cited by applicant]
Park, K. et al., “Li3N as a Cathode Additive for High-Energy-Density Lithium-Ion Batteries,” Advanced Energy Materials, vol. 6, No. 10, May 25, 2016, 7 pages. [cited by applicant]
Eftekhari, A. et al., “Different roles of ionic liquids in lithium batteries,” Journal of Power Sources, vol. 334, Dec. 2016, 19 pages. [cited by applicant]
Sun, Y. et al., “Stabilized Li3N for efficient battery cathode prelithiation,” Energy Storage Materials, vol. 6, Jan. 2017, 19 pages. [cited by applicant]
Eftekhari, A. et al., “Synthesis and properties of polymerized ionic liquids,” European Polymer Journal, vol. 90, May 2017, 29 pages. [cited by applicant]
Ren, Y. et al., “Polypropylene Nonwoven Fabric@Poly(ionic liquid)s for Switchable Oil/Water Separation, Dye Absorption and Antibacterial Applications,” Chemsuschem, vol. 11, No. 6, Jan. 2018, 8 pages. [cited by applicant]
Zhang, T. et al., “A lithium-ion oxygen battery with a Si anode lithiated in situ be a Li3N-containing cathode,” Chemical Communications, vol. 54, No. 9, Jan. 1, 2018, 4 pages. [cited by applicant]
Bian, X. et al., “Dual Roles of Li3N as an Electrode Additive for Li-Excess Layered Cathode Materials: A Li-Ion Sacrificial Salt and Electrode-Stabilizing Agent,” Chemistry: A European Journal, vol. 24, No. 52, Sep. 18,… [cited by applicant]
Sun, C. et al., “High-efficiency sacrificial prelithiation of lithium-ion capacitors with superior energy-storage performance,” Energy Storage Materials, vol. 24, Jan. 2020, 7 pages. [cited by applicant]
ISA Korean Intellectual Property Office, International Search Report and Written Opinion Issued in Application No. PCT/US2019/068133, Apr. 29, 2020, WIPO, 11 pages. [cited by applicant]