Modular, lightweight panels and racks for compact suv tailgate
A pickup full of gear doesn't have to be a jumbled mess. A modular, lightweight load-carrying system is custom engineered to fit directly onto a tailgate using the existing OEM mounting points of the vehicle. The rack systems allow drivers of the vehicle to keep gear organized, easily accessible, and secure.
1. An interlocking attaching system for removably securing cargo to a tailgate of a compact sport utility vehicle (SUV), said system comprising:
a well nut that contacts an existing mounting point on the compact SUV, wherein the well nut includes a central aperture running therethrough and a nonconductive rubber coating that insulates the nut from electricity, seals out moisture, and damps vibration;
a panel comprising a PALS grid, said panel rated to carry a total weight of weighing at least two hundred pounds;
a screw or a bolt for fastening panel to an internal side of the tailgate, said screw or bolt being tightenable with the well nut or the spacer;
cargo; and
fasteners for interlocking said cargo to the PALS grid of said panels;
wherein the tailgate (i) rotates outwardly about a hinge away from the compact SUV to open and (ii) rotates inwardly about the hinge toward the compact SUV to close.
2. The interlocking attaching system of claim 1 wherein said fasteners comprise at least one bracket.
3. The interlocking attaching system of claim 1 wherein said fasteners comprise nylon ties, ropes, straps, or clamps.
4. The interlocking attaching system of claim 1 wherein the panels include one or more cutouts in the panel that (1) avoid existing protrusions or obstructions in the tailgate or (2) permit access to electrical outlets or a wiring harness of the compact SUV.
5. The interlocking attaching system of claim 1 wherein the panels are coated with spray-on bed liners.
6. The interlocking attaching system of claim 1 wherein the panels comprise heavy gauge 1/10 inch thick 6000 series aluminum.
7. The interlocking attaching system of claim 1 wherein the panels are adapted to withstand temperatures between negative forty degrees and one hundred twenty degrees Fahrenheit.
8. The interlocking attaching system of claim 1 wherein the cargo is selected from the group consisting of weaponry, a spare battery, a tank for holding liquids, machinery, tools, equipment for construction or landscaping, and medical gear.
9. The interlocking attaching system of claim 1 wherein at least one strap and at least one clamp are made from a flexible, UV-resistant rubber.
10. A method of using the interlocking attaching system of claim 1 comprising:
mounting the well nut to the existing mount point on the tailgate;
attaching the panel to said well nut; and
fastening cargo with the fasteners to said panels.
11. The method of claim 10 wherein the method is free from drilling or cutting.
12. The method of claim 10 further comprising removing an access panel and/or a screw retainer to access said existing mount points.
13. A method of using the interlocking attaching system of claim 1 comprising:
mounting the bolt, the spacer, and a backing plate to the existing mount point, said existing mount point being located on the tailgate;
attaching the panel to said backing plate; and
fastening cargo with the fasteners to said panels.
14. The method of claim 13 further comprising locating the at least one strap and at least one clamp at desirable locations on the PALS grid.
15. The method of claim 13 further comprising placing a washer on the bolt before tightening the bolt to the existing mount point.