IP Library Granted Patent US 11,737,187
Granted Patent B2
US 11,737,187 · App. 17/654,958 · Granted Aug 22, 2023

Average inductor current control with open- and closed-loop regulation

Inventors: Damien Bruvier (Colomiers, FR); Dominique Romeo (Montauban, FR)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H05B45/345H05B45/14
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Quick Facts
Patent No.
US 11,737,187
App. No.
17/654,958
Granted
Aug 22, 2023
Kind
B2
Abstract

Average inductor current control with open- and closed-loop regulation. One example is a method of operating an LED module, the method comprising: controlling, by an on-off controller, a high-side FET and a low-side FET to create a plurality of charge modes and discharge modes of an inductor coupled to an LED of the LED module, each charge mode ends at a peak current indicated by a signal applied to a peak-current input of the on-off controller; driving, by an open-loop regulator, a zenith-current signal to the peak-current input, the open-loop regulator calculates the zenith-current signal for each charge mode without using a feedback signal indicative of current through the LED; and driving, by a closed-loop regulator, a peak-current signal to the peak-current input, the closed-loop regulator calculates the peak-current signal for each charge mode based on the feedback signal indicative of current through the LED.

Claims (40)

1. A method of operating an LED module, the method comprising:

controlling, by an on-off controller, a high-side FET and a low-side FET to create a plurality of charge modes and discharge modes of an inductor coupled to an LED of the LED module, each charge mode ends at a peak current indicated by a signal applied to a peak-current input of the on-off controller;

driving, by an open-loop regulator, a zenith-current signal to the peak-current input, the open-loop regulator calculates the zenith-current signal for each charge mode without using a feedback signal indicative of current through the LED; and then

driving, by a closed-loop regulator, a peak-current signal to the peak-current input, the closed-loop regulator calculates the peak-current signal for each charge mode based on the feedback signal indicative of current through the LED.

2. The method of claim 1 wherein driving the zenith-current signal further comprises calculating, by the open-loop regulator, the zenith-current signal based on an average-current setpoint and a voltage at a switch node of the LED module.

3. The method of claim 1 wherein driving the zenith-current signal further comprises creating, by the open-loop regulator, the zenith-current signal based on an average-current setpoint and a peak increment indicative of a difference between the average-current setpoint and a zenith current.

4. The method of claim 1 wherein driving the zenith-current signal further comprises creating, by the open-loop regulator, the zenith-current signal based on an average-current setpoint, a peak increment indicative of a difference between the average-current setpoint and a zenith current, and a compensation increment indicative of slope compensation.

5. The method of claim 1 further comprising switching from driving the zenith-current signal to driving the peak-current signal when a regulation signal indicates stabilization of the closed-loop regulator.

6. The method of claim 1 further comprising, after driving the peak-current signal, driving the zenith-current signal by the open-loop regulator when a regulation signal indicates the closed-loop regulator has lost stabilization.

7. The method of claim 1 wherein controlling the high-side FET and the low-side FET further comprises applying slope compensation to the peak-current input, and ending each charge mode at the peak current determined based on the peak-current input and the slope compensation.

8. An LED driver comprising:

a setpoint terminal, an input-voltage terminal, a switch-node terminal, and a return terminal;

a high-side FET defining a drain coupled to the input-voltage terminal, a source coupled to the switch-node terminal, and a high gate;

a low-side FET defining a drain coupled to the switch-node terminal, a source coupled to the return terminal, and a low gate;

an on-off controller defining a peak-current input and coupled to the high gate and the low gate, the on-off controller configured to: assert the high gate and de-assert the low gate to create charge modes of an inductor, and each time a peak current indicated by a signal applied to the peak-current input is reached, de-assert the high gate and assert the low gate to create discharge modes of the inductor;

a multiplexer defining a closed-loop input, an open-loop input, a select input, and a select output, the select output coupled to the peak-current input;

a closed-loop regulator coupled to the closed-loop input, the closed-loop regulator configured to drive a peak-current signal to the closed-loop input, the peak-current signal created based on a feedback signal indicative of current to the switch-node terminal; and

an open-loop regulator coupled to the open-loop input, the open-loop regulator configured to drive a zenith-current signal to open-loop input, the zenith-current signal created without using the feedback signal.

9. The LED driver of claim 8 further comprising a detector coupled to the select input of the multiplexer, the detector configured to assert the select input upon detection that the closed-loop regulator is stabilized.

10. The LED driver of claim 8 further comprising a detector coupled to the select input of the multiplexer, the detector configured to de-assert the select input upon detection that the closed-loop regulator is out of stabilization.

11. The LED driver of claim 8 wherein when the open-loop regulator drives the zenith-current signal, the open-loop regulator is further configured to calculate the zenith-current signal based on an average-current setpoint and a voltage at the switch-node terminal.

12. The LED driver of claim 8 wherein when the open-loop regulator drives the zenith-current signal, the open-loop regulator is further configured to create the zenith-current signal based on an average-current setpoint and a peak increment indicative of a difference between the average-current setpoint and an expected peak current.

13. The LED driver of claim 8 wherein when the open-loop regulator drives the zenith-current signal, the open-loop regulator is further configured to create the zenith-current signal based on an average-current setpoint, a peak increment indicative of a difference between the average-current setpoint and an expected peak current, and a compensation increment indicative of slope compensation.

14. The LED driver of claim 8 wherein the on-off controller is further configured to apply a slope compensation to a signal received on the peak-current input, and end each charge mode at the peak current determined based on the peak-current input and the slope compensation.

15. An LED module comprising:

an LED;

an inductor defining a first lead coupled to an anode of the LED, and a second lead defining a switch node;

a setpoint resistor defining a first lead coupled to a reference voltage and a second lead, a resistance of the setpoint resistor is proportional to an average-current setpoint for the LED;

a driver comprising:

a high-side FET defining a drain coupled to a voltage input, a source coupled to the switch node, and a high gate;

a low-side FET defining a drain coupled to the switch node, a source coupled to a return, and a low gate;

an on-off controller defining a peak-current input and coupled to the high gate and the low gate, the on-off controller configured to: assert the high gate and de-assert the low gate to create charge modes of the inductor; and each time a peak current indicated by a signal applied to the peak-current input is reached, de-assert the high gate and assert the low gate to create discharge modes of the inductor;

a multiplexer coupled to the peak-current input and defining an open-loop input, a closed-loop input, and a select input;

a closed-loop regulator configured to drive a peak-current signal to the closed-loop input, the peak-current signal created based on a feedback signal indicative of current to the switch node; and

an open-loop regulator configured to drive a zenith-current signal to the open-loop input, the zenith-current signal created without using the feedback signal.

16. The LED module of claim 15 further comprising a detector configured to assert the select input upon detection that the closed-loop regulator is stabilized.

17. The LED module of claim 15 wherein when the open-loop regulator drives the zenith-current signal, the open-loop regulator is further configured to create the zenith-current signal based on the average-current setpoint and a voltage at the switch node.

18. The LED module of claim 15 wherein when the open-loop regulator drives the zenith-current signal, the open-loop regulator is further configured to create the zenith-current signal based on the average-current setpoint and a peak increment indicative of a difference between the average-current setpoint and an expected peak current.

19. The LED module of claim 15 wherein when the open-loop regulator drives the zenith-current signal, the open-loop regulator is further configured to create the zenith-current signal based on the average-current setpoint, a peak increment indicative of a difference between the average-current setpoint and an expected peak current, and a compensation increment indicative of slope compensation.

20. The LED module of claim 15 wherein the on-off controller is further configured to apply a slope compensation to a signal received on the peak-current input, and end each charge mode at the peak current determined based on the peak-current input and the slope compensation.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 059847, FRAME 0433 Recorded Nov 9, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 065525/0001 →
SECURITY INTEREST Recorded May 3, 2022
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 059847/0433 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2022
From: BRUVIER, DAMIEN; ROMEO, DOMINIQUE
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 059273/0039 →
Continuity (2)
Provisional Application 63200744 · Mar 25, 2021
Related Publication 20220312561A1 · Sep 29, 2022