IP Library › Granted Patent US 11,854,795
Granted Patent B2
US 11,854,795 · App. 17/655,638 · Granted Dec 26, 2023

Integrate rinse module in hybrid bonding platform

Inventors: Xin-Hua Huang (Xihu Township, TW); Ping-Yin Liu (Yonghe, TW); Hung-Hua Lin (Taipei, TW); Hsun-Chung Kuang (Hsinchu, TW); Yuan-Chih Hsieh (Hsinchu, TW); Lan-Lin Chao (Sindian, TW); Chia-Shiung Tsai (Hsinchu, TW); Xiaomeng Chen (Baoshan Township, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H01L21/02068B23K1/0016B23K1/206B23K20/026B23K20/233B23K20/24H01L24/89B23K2101/40B23K2101/42H01L2224/80894H01L2224/80895H01L2224/80896H01L2224/80986
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Quick Facts
Patent No.
US 11,854,795
App. No.
17/655,638
Granted
Dec 26, 2023
Kind
B2
Abstract

A method includes performing a plasma activation on a surface of a first package component, removing oxide regions from surfaces of metal pads of the first package component, and performing a pre-bonding to bond the first package component to a second package component.

Claims (49)

1. An apparatus configured to pre-bond a package component, the apparatus comprising:

a pre-bonding system comprising:

a plasma treatment chamber configured to perform a plasma cleaning process on the package component;

an integrated cleaning station comprising:

a chamber;

a plurality of storages outside of the chamber;

a nozzle in the chamber and connected to the plurality of storages; and

a retractable wafer support configured to hold the package component thereon; and

a first transferring tool configured to transfer the package component from the plasma treatment chamber to the integrated cleaning station.

2. The apparatus of claim 1 further comprising:

an alignment and pre-bonding station connected to the integrated cleaning station, wherein the alignment and the pre-bonding station is configured to align and bond the package component with an additional package component.

3. The apparatus of claim 2 further comprising a second transferring tool configured to transfer the package component from the integrated cleaning station to the alignment and the pre-bonding station.

4. The apparatus of claim 1 further comprising:

a loading station configured to load the package component into the pre-bonding system; and

an unloading station configured to unload the package component out of the pre-bonding system.

5. The apparatus of claim 1 , wherein the retractable wafer support is configured to support the package component at different heights, and rotate the package component at the different heights.

6. The apparatus of claim 5 , wherein the integrated cleaning station further comprises:

a first container; and

a second container in the first container, wherein the retractable wafer support is in the second container, and is configured to rotate the package component at a first level lower than a first top end of the first container and higher than a second top end of the second container.

7. The apparatus of claim 6 , wherein the retractable wafer support is further configured to rotate the package component at a second level lower than the second top end of the second container.

8. The apparatus of claim 6 , wherein the retractable wafer support is further configured to rotate the package component at a second level higher than the first top end of the first container.

9. The apparatus of claim 6 further comprising a first outlet and a second outlet connecting bottoms of the first container and the second container, respectively, out of the chamber.

10. The apparatus of claim 1 further comprising an air outlet in the retractable wafer support, wherein the integrated cleaning station is configured to blow air out of the air outlet toward a back surface of the package component.

11. An apparatus configured for cleaning a wafer, the apparatus comprising:

an integrated cleaning station comprising:

a chamber;

a first container; and

a second container in the first container, wherein a first top edge of the first container is higher than a second top edge of the second container; and

a retractable wafer support in the chamber, wherein the retractable wafer support comprises a portion inside the second container, and wherein the retractable wafer support is configured to:

rotate the wafer with the wafer being at a first level lower than the second top edge; and

rotate the wafer with the wafer being at a second level higher than the second top edge and lower than the first top edge.

12. The apparatus of claim 11 , wherein the retractable wafer support is further configured to rotate the wafer with the wafer being at a third level higher than the first top edge.

13. The apparatus of claim 11 further comprising a nozzle in the chamber, wherein the integrated cleaning station is configured to dispense a chemical on the wafer through the nozzle at a time the wafer is rotated by the retractable wafer support.

14. The apparatus of claim 11 further comprising:

a first outlet connecting a first bottom of the first container out of the chamber; and

a second outlet connecting a second bottom of the second container out of the chamber.

15. The apparatus of claim 14 further comprising:

a third container, with the first container and the second container in the third container; and

a third outlet connecting a third bottom end of the third container out of the chamber.

16. An apparatus configured for cleaning a wafer, the apparatus comprising:

a chamber;

a first container comprising a first sidewall having a first height;

a second container in the first container, wherein the second container comprises a second sidewall having a second height lower than the first height;

a third container in the second container, wherein the third container comprises a third sidewall having a third height lower than the second height; and

a retractable wafer support in the chamber and having a top end, wherein the retractable wafer support is configured to have the top end adjusted to a plurality of levels, and is configured rotate when its top end is at each of the plurality of levels.

17. The apparatus of claim 16 , wherein the retractable wafer support comprises air outlets at a position lower than the top end of the retractable wafer support.

18. The apparatus of claim 16 , wherein the first container, the second container, and the third container comprise outlets leading out of the chamber.

19. The apparatus of claim 18 , wherein each of the first container, the second container, and the third container comprises an outlet leading out of the chamber.

20. The apparatus of claim 16 , wherein the chamber is sealable.

Continuity (5)
Division 16569019 · Sep 12, 2019
Division 15269346 · Sep 19, 2016
Continuation 13888921 · May 7, 2013
Provisional Application 61785993 · Mar 14, 2013
Related Publication 20220216052A1 · Jul 7, 2022