IP Library Granted Patent US 12,456,877
Granted Patent B2
US 12,456,877 · App. 17/658,006 · Granted Oct 28, 2025

Battery hazard detection

Inventor: Hideo Kondo (Oizumi-machi, JP)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H02J7/0048G01K3/10G01R31/388G01R31/392H02J7/00032H02J7/005H02J7/0063
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Quick Facts
Patent No.
US 12,456,877
App. No.
17/658,006
Granted
Oct 28, 2025
Kind
B2
Abstract

A method, system, and integrated circuit are provided for monitoring a battery within a host device for abnormal conditions. A first temperature is determined for a battery at a first state-of-charge (SOC) of the battery during a charge action. A second temperature for the battery at a second SOC of the battery during the charge action is determined, and a current delta-SOC for the charge action is determined. A memory in the host device holding delta-SOC temperature data associated with a plurality of delta-SOCs is accessed. Based on this, a determination is made as to whether a battery temperature increase for the charge action at the current delta-SOC is abnormal, the delta-SOC temperature data including at least first data associated with a normal battery performance profile and second data associated with an abnormal battery performance profile.

Claims (60)

1. A method of monitoring a battery within a host device for abnormal conditions, comprising:

at an integrated circuit, receiving a first measurement of a first temperature for a battery at a first state-of-charge (SOC) of the battery during a charge action;

at the integrated circuit, receiving a second measurement of a second temperature for the battery at a second SOC of the battery during the charge action;

at the integrated circuit, determining a current delta-SOC for the charge action; and

at the integrated circuit, accessing a memory in the host device holding delta-SOC temperature data associated with a plurality of delta-SOCs, the delta-SOC temperature data including at least first data associated with a normal battery performance profile and second data associated with an abnormal battery performance profile;

at the integrated circuit, determining whether a battery temperature increase for the charge action at the current delta-SOC is abnormal by comparing the battery temperature increase to the delta-SOC temperature data; and

at the integrated circuit, responsive to determining that the battery temperature increase is abnormal, initiating a safety action to prevent thermal runaway in the battery.

2. The method of claim 1 , wherein determining the first and second temperatures for the battery is performed relative to an ambient temperature measured inside a host system including a heat-generating component.

3. The method of claim 1 , wherein:

determining whether the charge action is abnormal is also based on cycle use count of the battery; and

the delta-SOC temperature data includes at least first data associated with a normal battery performance profile for a plurality of cycle use counts and second data associated with an abnormal battery performance profile for the plurality of cycle use counts of the battery.

4. The method of claim 1 , wherein:

the memory holds multiple delta-SOC temperature data tables each associated with a respective one of multiple types of batteries; and

accessing the memory includes selecting one of the multiple delta-SOC temperature data tables is performed based on a type of the battery.

5. The method of claim 1 , further comprising:

receiving an updated version of the delta-SOC temperature data associated with a plurality of delta-SOCs from an external device communicatively coupled to the host device; and

updating the memory with the updated version of the delta-SOC temperature data.

6. The method of claim 1 , wherein the delta-SOC temperature data includes data for at least a first delta-SOC having at least a 50% charge increase for both the normal battery performance profile and the abnormal battery performance profile, and a second delta-SOC having at least a 60% charge increase for both the normal battery performance profile and the abnormal battery performance profile.

7. The method of claim 6 , wherein the delta-SOC temperature data further includes data for a third delta-SOC of less than 50% for both the normal battery performance profile and the abnormal battery performance profile.

8. The method of claim 1 , wherein the method is performed on an application-specific integrated circuit (ASIC) located in a host system including the battery.

9. An integrated circuit (IC) for monitoring a battery in a host device comprising:

a first input for receiving temperature signal associated with a battery temperature;

a second input receiving a battery voltage;

a memory; and

a hazard detection circuit operable to:

determine a first temperature for a battery at a first state-of-charge (SOC) of the battery during a charge action;

determine a second temperature for the battery at a second SOC of the battery during the charge action;

determine a current delta-SOC for the charge action;

determine a battery temperature increase for the charge action at the current delta-SOC based on the first temperature and the second temperature;

access the memory holding delta-SOC temperature data associated with a plurality of delta-SOCs, the delta-SOC temperature data including at least first data associated with a normal battery performance profile and second data associated with an abnormal battery performance profile;

determine whether the battery temperature increase for the charge action at the current delta-SOC is abnormal by comparing the battery temperature increase to the delta-SOC temperature data; and

responsive to determining that the battery temperature increase is abnormal, initiate a safety action to prevent thermal runaway in the battery.

10. The IC of claim 9 , wherein:

the IC further comprises a battery cycle use counter; and

the hazard detection circuit further determines whether the charge action is abnormal based on a current value of the battery cycle use counter.

11. The IC of claim 9 , wherein the current delta-SOC is determined relative to a current charge capacity of the battery.

12. The IC of claim 9 , wherein determining the first and second temperatures for the battery is performed relative to an ambient temperature measured inside a host system including a heat-generating component.

13. The IC of claim 9 , wherein:

the delta-SOC temperature data includes at least first data associated with a normal battery performance profile for a plurality of cycle use counts and second data associated with an abnormal battery performance profile for the plurality of cycle use counts.

14. An apparatus comprising:

a portable device including a battery, an application system powered by the battery, and at least one heat-generating component powered by the battery; and

a battery monitor circuit including a first temperature sensor thermally coupled to the battery for providing a battery temperature, a second temperature sensor for providing an ambient temperature, a voltage monitor for measuring a battery voltage, a non-volatile memory; and

a hazard detection circuit, wherein the hazard detection circuit is operable to:

determine a first temperature for a battery at a first state-of-charge (SOC) of the battery during a charge action;

determine a second temperature for the battery at a second SOC of the battery during the charge action;

determine a current delta-SOC for the charge action;

access a memory holding delta-SOC temperature data associated with a plurality of delta-SOCs and determine whether a battery temperature increase for the charge action at the current delta-SOC is abnormal, the delta-SOC temperature data including at least first data associated with a normal battery performance profile and second data associated with an abnormal battery performance profile; and

responsive to determining that the battery temperature increase is abnormal, initiate a safety action to prevent thermal runaway in the battery.

15. The apparatus of claim 14 , wherein:

the battery monitor circuit includes a battery cycle use counter coupled to a current monitoring circuit adapted to measure current through the battery; and

the hazard detection circuit determines whether the charge action is abnormal is also based on a cycle use count of the battery.

16. The apparatus of claim 14 , wherein the current delta-SOC is determined relative to a current charge capacity of the battery.

17. The apparatus of claim 14 , wherein the delta-SOC temperature data includes data for at least a first delta-SOC having at least a 50% charge increase for both the normal battery performance profile and the abnormal battery performance profile, and a second delta-SOC having at least a 60% charge increase for both the normal battery performance profile and the abnormal battery performance profile.

18. The apparatus of claim 14 , wherein:

the memory holds multiple delta-SOC temperature data tables each associated with a respective one of multiple types of batteries; and

accessing the memory includes selecting one of the multiple delta-SOC temperature data tables is performed based on a type of the battery.

19. The apparatus of claim 14 , wherein the apparatus is further operable to:

communicatively couple to an external device and receive an updated version of the delta-SOC temperature data associated with a plurality of delta-SOCs; and

update the memory with the updated version of the delta-SOC temperature data.

20. The apparatus of claim 19 , wherein the apparatus is a medical device adapted to be worn on a patient's body.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS, RECORDED AT REEL 061071, FRAME 052 Recorded Jun 22, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC, AS GRANTOR; ON SEMICONDUCTOR CONNECTIVITY SOLUTIONS, INC., AS GRANTOR
Reel/Frame 064067/0654 →
SECURITY INTEREST Recorded Aug 4, 2022
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; ON SEMICONDUCTOR CONNECTIVITY SOLUTIONS, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 061071/0525 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2022
From: KONDO, HIDEO
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 059503/0811 →
Continuity (1)
Related Publication 20230318333A1 · Oct 5, 2023
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