Centrifugal blower with integrated motor and blower volute which functions as a heat sink for the motor
A centrifugal blower includes a motor located in a motor housing, an impeller, and a volute. The volute directly contacts the motor housing such that the volute is configured to actively cool the motor during operation.
1. A centrifugal blower, comprising:
a motor located in a motor housing;
an impeller comprising:
full blades disposed on a surface of the impeller, wherein each of the full blades comprises a first length and a first trailing edge disposed at a circumferential edge of the impeller, wherein each first trailing edge comprises a first back sweep angle of 45° to 65°; and
splitter blades disposed on the surface of the impeller, wherein each of the splitter blades comprises a second length less than the first length and a second trailing edge disposed at the circumferential edge of the impeller, wherein each second trailing edge comprises a second back sweep angle of 45° to 65°,
wherein absolute values of back sweep angles taken along a majority of the second length of the splitter blades are higher than absolute values of back sweep angles taken at corresponding points along a majority of the first length of the full blades; and
a volute, wherein the volute contacts the motor housing such that the volute is configured to actively cool the motor during operation.
2. The centrifugal blower of claim 1 , wherein the motor housing comprises a finned radiator on its outer surface, and the volute directly contacts the finned radiator.
3. The centrifugal blower of claim 2 , wherein:
the impeller is mounted directly on a shaft of the motor;
the volute has an elliptical shape which is at least two times wider in a direction parallel to the shaft than it is taller in a direction perpendicular to the shaft; and
the volute surrounds at least portions of the finned radiator.
4. The centrifugal blower of claim 1 , wherein the motor lacks a cooling fan.
5. The centrifugal blower of claim 1 , wherein the volute overlaps at least 20% of the motor housing.
6. The centrifugal blower of claim 5 , wherein the volute is disposed substantially radially outward of the motor housing on opposite sides of the impeller.
7. The centrifugal blower of claim 6 , wherein the volute overlaps a volute inlet channel that surrounds the impeller.
8. The centrifugal blower of claim 1 , wherein:
each first trailing edge comprises a first lean angle of 35° to 45° toward a direction of rotation of the impeller; and
each second trailing edge comprises a second lean angle of 35° to 45° toward the direction of rotation of the impeller.
9. A fuel cell system, comprising:
a fuel cell stack; and
the centrifugal blower of claim 1 .
10. A method of operating the centrifugal blower of claim 1 , comprising:
operating the centrifugal blower to blow air; and
using air flowing through the volute to actively cool the motor during operation of the blower.