IP Library › Granted Patent US 12,116,052
Granted Patent B2
US 12,116,052 · App. 17/662,118 · Granted Oct 15, 2024

Motor drive system

Inventors: Akira Takesaki (Kariya, JP); Hisashi Kameya (Kariya, JP); Hiroki Tomizawa (Kariya, JP); Masaharu Yamashita (Toyota, JP); Kenji Shibata (Nagoya, JP); Yosuke Yamashita (Nagoya, JP); Shintaro Takayama (Toyota, JP); Toshihiro Takahashi (Nishio, JP); Yuji Fujita (Okazaki, JP); Kenichi Abe (Okazaki, JP); Yugo Nagashima (Anjo, JP)
Assignees: DENSO CORPORATION; TOYOTA JIDOSHA KABUSHIKI KAISHA; JTEKT CORPORATION
B62D5/0487B62D5/046B62D6/00
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Quick Facts
Patent No.
US 12,116,052
App. No.
17/662,118
Granted
Oct 15, 2024
Kind
B2
Abstract

Control calculation units of a back system in each actuator operate by a collaborative drive mode in which a torque is output to a motor drive unit by using an information transmitted and received mutually by a communication between the systems in common. Cooperative control calculation units in a reaction force actuator and a turning actuator can operate in cooperation with each other based on the information transmitted and received mutually by a communication between actuators. A communication between adjacent systems and a communication between adjacent actuators are restored, when a focus control calculation unit is restored, after the focus control calculation unit is stopped during operation and at least one of the communication between adjacent systems or the communication between adjacent actuators is interrupted.

Claims (102)

1. A motor drive system in a steer-by-wire system in which a steering mechanism and a turning mechanism of a vehicle are mechanically separated, comprising:

a reaction force actuator configured to function as a motor that outputs a reaction force torque according to a driver's steering torque and a road surface reaction force; and

a turning actuator configured to function as a motor that outputs a turning torque for turning wheels, wherein

each of the reaction force actuator and the turning actuator has two control calculation units provided redundantly that perform a calculation related to a motor drive control, and two motor drive units provided redundantly that drive and output a torque based on a drive signal generated by a corresponding control calculation unit,

when the two sets of control calculation units and motor drive units corresponding to each other in each actuator are defined as a first system and a second system, respectively, and the other system viewed from one system is defined as a back system,

the control calculation units of the back system in each actuator operate by a collaborative drive mode in which the torque is output to the motor drive unit by using an information transmitted and received mutually by a communication between the systems in common,

in the reaction force actuator and the turning actuator, cooperative control calculation units, which are control calculation units of the systems paired with each other, operate in cooperation with each other based on an information transmitted and received mutually by a communication between the actuators,

when, of four control calculation units of the two systems for each actuator, one of the control calculation units of interest is defined as a focus control calculation unit,

the communication between the systems between the focus control calculation unit and the control calculation unit of the back system of the focus control calculation unit is defined as a communication between the adjacent systems, and

the communication between the actuators between the focus control calculation unit and the cooperative control calculation unit of the focus control calculation unit is defined to as a communication between the adjacent actuators,

the communication between the adjacent systems and the communication between the adjacent actuators are restored, when the focus control calculation unit is restored, after the focus control calculation unit is stopped during operation and at least one of the communication between the adjacent systems or the communication between the adjacent actuators is interrupted,

wherein

each of the control calculation units is operated by

the collaborative drive mode,

a recoverable mode in which the torque is output to the motor drive unit of the own system based on a calculation result of itself without using the information by the communication between the systems, when there is a possibility of returning to a normal operation of the focus control calculation unit, and

a failure determination mode in which the torque is output to the motor drive unit of the control calculation unit corresponding to the control calculation unit of the back system of the system where a failure occurred, when the failure of the focus control calculation unit is confirmed,

wherein

a predetermined return waiting time of the communication between the systems and a predetermined return waiting time of the communication between the actuators from the stop of the focus control calculation unit are set twice, and

wherein

in a configuration in which the return waiting time of the communication between the systems is set shorter than the return waiting time of the communication between the actuators,

when the communication between the adjacent systems is interrupted due to a stop of the focus control calculation unit,

the control calculation unit of the back system of the focus control calculation unit operates in the recoverable mode for a period equal to or longer than a predetermined return waiting time of the communication between the systems from the stop of the focus control calculation unit, and

when the communication between the adjacent actuators is interrupted due to the stop of the focus control calculation unit,

the cooperative control calculation unit of the focus control calculation unit continues the control calculation for a period equal to or longer than a predetermined return waiting time of the communication between the actuators from the stop of the focus control calculation unit.

2. The motor drive system according to claim 1 , wherein

in a configuration in which the return waiting time of the communication between the systems is set shorter than the return waiting time of the communication between the actuators,

when the communication between the adjacent systems is restored by a restoration of the focus control calculation unit within the return waiting time of the communication between the systems from the stop of the focus control calculation unit,

the focus control calculation unit starts operation in the recoverable mode, and

the control calculation unit of the back system of the focus control calculation unit continues to operate in the recoverable mode.

3. The motor drive system according to claim 2 , wherein

in a configuration in which the return waiting time of the communication between the systems is set shorter than the return waiting time of the communication between the actuators,

the cooperative control calculation unit of the focus control calculation unit limits the output of the motor drive unit for a period during which the control calculation is continued during an interruption of communication between the adjacent actuators.

4. The motor drive system according to claim 3 , wherein

when the communication between the adjacent actuators is restored by a restoration of the focus control calculation unit within the return waiting time of the communication between the actuators from the stop of the focus control calculation unit,

the cooperative control calculation unit of the focus control calculation unit releases the output limit of the motor drive unit.

5. The motor drive system according to claim 2 , wherein

in a configuration in which the return waiting time of the communication between the systems is set shorter than the return waiting time of the communication between the actuators,

when the return waiting time of the communication between the actuators has elapsed without the communication between the actuators having returned after the focus control calculation unit is stopped,

the cooperative control calculation unit of the focus control calculation unit stops the control calculation.

6. The motor drive system according to claim 1 , wherein

in a configuration in which the return waiting time of the communication between the systems is set shorter than the return waiting time of the communication between the actuators,

when the return waiting time of the communication between the systems has elapsed without the communication between the systems being restored after the focus control calculation unit is stopped,

the control calculation unit of the back system of the focus control calculation unit shifts to the failure determination mode.

7. A motor drive system in a steer-by-wire system in which a steering mechanism and a turning mechanism of a vehicle are mechanically separated, comprising:

a reaction force actuator configured to function as a motor that outputs a reaction force torque according to a driver's steering torque and a road surface reaction force; and

a turning actuator configured to function as a motor that outputs a turning torque for turning wheels, wherein

each of the reaction force actuator and the turning actuator has two control calculation units provided redundantly that perform a calculation related to a motor drive control, and two motor drive units provided redundantly that drive and output a torque based on a drive signal generated by a corresponding control calculation unit,

when the two sets of control calculation units and motor drive units corresponding to each other in each actuator are defined as a first system and a second system, respectively, and the other system viewed from one system is defined as a back system,

the control calculation units of the back system in each actuator operate by a collaborative drive mode in which the torque is output to the motor drive unit by using an information transmitted and received mutually by a communication between the systems in common,

in the reaction force actuator and the turning actuator, cooperative control calculation units, which are control calculation units of the systems paired with each other, operate in cooperation with each other based on an information transmitted and received mutually by a communication between the actuators,

when, of four control calculation units of the two systems for each actuator, one of the control calculation units of interest is defined as a focus control calculation unit,

the communication between the systems between the focus control calculation unit and the control calculation unit of the back system of the focus control calculation unit is defined as a communication between the adjacent systems, and

the communication between the actuators between the focus control calculation unit and the cooperative control calculation unit of the focus control calculation unit is defined to as a communication between the adjacent actuators,

the communication between the adjacent systems and the communication between the adjacent actuators are restored, when the focus control calculation unit is restored, after the focus control calculation unit is stopped during operation and at least one of the communication between the adjacent systems or the communication between the adjacent actuators is interrupted,

wherein

when the communication between the adjacent actuators is interrupted due to the stop of the focus control calculation unit,

the cooperative control calculation unit of the focus control calculation unit continues the control calculation for a period equal to or longer than a predetermined return waiting time of the communication between the actuators from the stop of the focus control calculation unit, and

wherein

in a configuration in which the return waiting time of the communication between the systems is set shorter than the return waiting time of the communication between the actuators,

the cooperative control calculation unit of the focus control calculation unit limits the output of the motor drive unit for a period during which the control calculation is continued during an interruption of communication between the adjacent actuators.

8. A motor drive system in a steer-by-wire system in which a steering mechanism and a turning mechanism of a vehicle are mechanically separated, comprising:

a reaction force actuator configured to function as a motor that outputs a reaction force torque according to a driver's steering torque and a road surface reaction force; and

a turning actuator configured to function as a motor that outputs a turning torque for turning wheels, wherein

each of the reaction force actuator and the turning actuator has two control calculation units provided redundantly that perform a calculation related to a motor drive control, and two motor drive units provided redundantly that drive and output a torque based on a drive signal generated by a corresponding control calculation unit,

when the two sets of control calculation units and motor drive units corresponding to each other in each actuator are defined as a first system and a second system, respectively, and the other system viewed from one system is defined as a back system,

the control calculation units of the back system in each actuator operate by a collaborative drive mode in which the torque is output to the motor drive unit by using an information transmitted and received mutually by a communication between the systems in common,

in the reaction force actuator and the turning actuator, cooperative control calculation units, which are control calculation units of the systems paired with each other, operate in cooperation with each other based on an information transmitted and received mutually by a communication between the actuators,

when, of four control calculation units of the two systems for each actuator, one of the control calculation units of interest is defined as a focus control calculation unit,

the communication between the systems between the focus control calculation unit and the control calculation unit of the back system of the focus control calculation unit is defined as a communication between the adjacent systems, and

the communication between the actuators between the focus control calculation unit and the cooperative control calculation unit of the focus control calculation unit is defined to as a communication between the adjacent actuators,

the communication between the adjacent systems and the communication between the adjacent actuators are restored, when the focus control calculation unit is restored, after the focus control calculation unit is stopped during operation and at least one of the communication between the adjacent systems or the communication between the adjacent actuators is interrupted,

wherein

each of the control calculation units is operated by

the collaborative drive mode,

a recoverable mode in which the torque is output to the motor drive unit of the own system based on a calculation result of itself without using the information by the communication between the systems, when there is a possibility of returning to a normal operation of the focus control calculation unit, and

a failure determination mode in which the torque is output to the motor drive unit of the control calculation unit corresponding to the control calculation unit of the back system of the system where a failure occurred, when the failure of the focus control calculation unit is confirmed,

wherein

when the communication between the adjacent systems is interrupted due to a stop of the focus control calculation unit,

the control calculation unit of the back system of the focus control calculation unit operates in the recoverable mode for a period equal to or longer than a predetermined return waiting time of the communication between the systems from the stop of the focus control calculation unit, and

wherein

in a configuration in which the return waiting time of the communication between the systems is set shorter than the return waiting time of the communication between the actuators,

when the communication between the adjacent systems is restored by a restoration of the focus control calculation unit within the return waiting time of the communication between the systems from the stop of the focus control calculation unit,

the focus control calculation unit starts operation in the recoverable mode, and

the control calculation unit of the back system of the focus control calculation unit continues to operate in the recoverable mode.

9. A motor drive system in a steer-by-wire system in which a steering mechanism and a turning mechanism of a vehicle are mechanically separated, comprising:

a reaction force actuator configured to function as a motor that outputs a reaction force torque according to a driver's steering torque and a road surface reaction force; and

a turning actuator configured to function as a motor that outputs a turning torque for turning wheels, wherein

each of the reaction force actuator and the turning actuator has two control calculation units provided redundantly that perform a calculation related to a motor drive control, and two motor drive units provided redundantly that drive and output a torque based on a drive signal generated by a corresponding control calculation unit,

when the two sets of control calculation units and motor drive units corresponding to each other in each actuator are defined as a first system and a second system, respectively, and the other system viewed from one system is defined as a back system,

the control calculation units of the back system in each actuator operate by a collaborative drive mode in which the torque is output to the motor drive unit by using an information transmitted and received mutually by a communication between the systems in common,

in the reaction force actuator and the turning actuator, cooperative control calculation units, which are control calculation units of the systems paired with each other, operate in cooperation with each other based on an information transmitted and received mutually by a communication between the actuators,

when, of four control calculation units of the two systems for each actuator, one of the control calculation units of interest is defined as a focus control calculation unit,

the communication between the systems between the focus control calculation unit and the control calculation unit of the back system of the focus control calculation unit is defined as a communication between the adjacent systems, and

the communication between the actuators between the focus control calculation unit and the cooperative control calculation unit of the focus control calculation unit is defined to as a communication between the adjacent actuators,

the communication between the adjacent systems and the communication between the adjacent actuators are restored, when the focus control calculation unit is restored, after the focus control calculation unit is stopped during operation and at least one of the communication between the adjacent systems or the communication between the adjacent actuators is interrupted,

wherein

when the communication between the adjacent actuators is interrupted due to the stop of the focus control calculation unit,

the cooperative control calculation unit of the focus control calculation unit continues the control calculation for a period equal to or longer than a predetermined return waiting time of the communication between the actuators from the stop of the focus control calculation unit, and

wherein

in a configuration in which the return waiting time of the communication between the systems is set shorter than the return waiting time of the communication between the actuators,

when the return waiting time of the communication between the actuators has elapsed without the communication between the actuators having returned after the focus control calculation unit is stopped,

the cooperative control calculation unit of the focus control calculation unit stops the control calculation.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2022
From: TAKESAKI, AKIRA; KAMEYA, HISASHI; TOMIZAWA, HIROKI; YAMASHITA, MASAHARU; SHIBATA, KENJI; YAMASHITA, YOSUKE; TAKAYAMA, SHINTARO; TAKAHASHI, TOSHIHIRO; FUJITA, YUJI; ABE, KENICHI; NAGASHIMA, YUGO
To: DENSO CORPORATION; TOYOTA JIDOSHA KABUSHIKI KAISHA; JTEKT CORPORATION
Reel/Frame 059829/0456 →
Priority Claims (1)
JP 2019-204174 · Nov 11, 2019 · national
Continuity (2)
Continuation PCTJP2020041444 · Nov 6, 2020
Related Publication 20220258794A1 · Aug 18, 2022