IP Library Granted Patent US 11,577,648
Granted Patent B2
US 11,577,648 · App. 17/662,446 · Granted Feb 14, 2023

Frameless interior rearview mirror assembly

Inventors: Darryl P. De Wind (West Olive, MI); Donald S. Rawlings (Caledonia, MI); John T. Uken (Jenison, MI)
Assignee: MAGNA MIRRORS OF AMERICA, INC.
B60R1/04B60R1/088B60R1/12G02B5/04G02F1/13338G02F1/157G02F1/161G02F1/163B60R2001/1223
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Quick Facts
Patent No.
US 11,577,648
App. No.
17/662,446
Filed
May 9, 2022
Granted
Feb 14, 2023
Kind
B2
Examiner
DINH, JACK
Art Unit
2872
USPC
359/267
Abstract

A vehicular frameless interior rearview mirror assembly includes a mirror head and a mounting portion. The mirror head includes a mirror reflective element and a mirror casing. The mirror reflective element includes a glass substrate having a planar front side and a planar rear side. No portion of the mirror casing overlaps the planar front side of the glass substrate of the mirror reflective element. A camera is disposed within the mirror casing. With the mounting portion of the mirror assembly mounted at an in-cabin side of a windshield of a vehicle, the camera views a driver of the vehicle, and when the mirror head is moved by the driver of the vehicle to adjust the rearward view provided by the mirror reflective element to the driver, the camera moves in tandem with movement of the mirror head. The camera is part of a driver monitoring system of the vehicle.

Claims (46)

1. A vehicular frameless interior rearview mirror assembly, the vehicular frameless interior rearview mirror assembly comprising:

a mirror head and a mounting portion;

wherein the mounting portion comprises a mounting base configured to attach the vehicular frameless interior rearview mirror assembly to an attachment element that is adhered at an in-cabin side of a windshield of a vehicle equipped with the vehicular frameless interior rearview mirror assembly;

wherein the mounting base attaches to the attachment element at the windshield of the equipped vehicle via a breakaway joint;

wherein the mirror head is pivotable relative to the mounting portion via at least one ball-and-socket pivot joint;

wherein the mirror head comprises a mirror reflective element and a mirror casing;

wherein, when the mirror head is moved relative to the mounting portion, the mirror reflective element and the mirror casing move in tandem with movement of the mirror casing;

wherein the mirror reflective element comprises a front glass substrate having a planar front side and a planar rear side;

a circumferential perimeter glass edge circumscribing a periphery of the front glass substrate, the circumferential perimeter glass edge spanning a thickness dimension of the front glass substrate separating the planar front side from the planar rear side;

wherein no portion of the mirror casing overlaps the planar front side of the front glass substrate;

wherein a camera is disposed within the mirror casing;

wherein, with the mounting portion of the vehicular frameless interior rearview mirror assembly mounted at the in-cabin side of the windshield of the equipped vehicle, the camera views a driver of the equipped vehicle;

wherein, with the mounting portion of the vehicular frameless interior rearview mirror assembly mounted at the in-cabin side of the windshield of the equipped vehicle and when the mirror head is moved by the driver of the equipped vehicle to adjust the rearward view provided by the mirror reflective element to the driver, the camera moves in tandem with movement of the mirror head; and

wherein the camera is part of a driver monitoring system of the equipped vehicle.

2. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein no portion of the mirror casing encroaches the circumferential perimeter glass edge circumscribing the periphery of the front glass substrate.

3. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein a front perimeter glass edge portion of the circumferential perimeter glass edge comprises a rounded glass surface circumscribing the periphery of the front glass substrate, and wherein the rounded glass surface at least partially spans the thickness dimension of the front glass substrate, and wherein the rounded glass surface has a radius of curvature of at least 2.5 mm, and wherein, with the mounting portion of the vehicular frameless interior rearview mirror assembly mounted at the in-cabin side of the windshield of the equipped vehicle, the rounded glass surface of the front glass substrate is exposed to and is contactable by the driver of the equipped vehicle.

4. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein a portion of the mirror casing circumscribes and abuts the circumferential perimeter glass edge circumscribing the periphery of the front glass substrate.

5. The vehicular frameless interior rearview mirror assembly of claim 4 , wherein the portion of the mirror casing that circumscribes and abuts the circumferential perimeter glass edge circumscribing the periphery of the front glass substrate comprises a bezel portion of the mirror casing.

6. The vehicular frameless interior rearview mirror assembly of claim 4 , wherein the portion of the mirror casing that circumscribes and abuts the circumferential perimeter glass edge circumscribing the periphery of the front glass substrate comprises a plastic molding, and wherein the plastic molding that circumscribes and abuts the periphery of the front glass substrate without overlapping the planar front side of the front glass substrate comprises an outermost part.

7. The vehicular frameless interior rearview mirror assembly of claim 6 , wherein the plastic molding contacts the circumferential perimeter glass edge of the front glass substrate.

8. The vehicular frameless interior rearview mirror assembly of claim 6 , wherein the plane of the planar front side of the front glass substrate is generally flush with the outermost part of the plastic molding of the portion of the mirror casing that circumscribes and abuts the circumferential perimeter glass edge circumscribing the periphery of the front glass substrate.

9. The vehicular frameless interior rearview mirror assembly of claim 8 , wherein, with the plastic molding of the mirror casing circumscribing and abutting the circumferential perimeter glass edge of the front glass substrate, the outermost part of the plastic molding provides a curved transition between the planar front side of the mirror reflective element and another part of the mirror casing.

10. The vehicular frameless interior rearview mirror assembly of claim 9 , wherein the outermost part of the plastic molding providing the curved transition between the planar front side of the mirror reflective element and the other part of the mirror casing comprises an outer curved surface.

11. The vehicular frameless interior rearview mirror assembly of claim 10 , wherein the outer curved surface of the outermost part of the plastic molding provides a curved transition between the planar front side of the front glass substrate and a less-curved part of the plastic molding.

12. The vehicular frameless interior rearview mirror assembly of claim 11 , wherein the less-curved part of the plastic molding is contiguous with the outer curved surface of the outermost part of the plastic molding.

13. The vehicular frameless interior rearview mirror assembly of claim 12 , wherein the plastic molding contacts the circumferential perimeter glass edge of the front glass substrate.

14. The vehicular frameless interior rearview mirror assembly of claim 9 , wherein the outermost part of the plastic molding providing the curved transition between the planar front side of the mirror reflective element and the other part of the mirror casing lacks an exposed sharp edge that, with the mounting portion of the vehicular frameless interior rearview mirror assembly mounted at the in-cabin side of the windshield of the equipped vehicle, is contactable by the driver of the equipped vehicle.

15. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the mirror reflective element nests in the mirror casing.

16. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the at least one ball-and-socket pivot joint comprises two ball-and-socket pivot joints.

17. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the attachment element that is adhered at the in-cabin side of the windshield of the equipped vehicle comprises a mirror mounting button.

18. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the camera is disposed in the mirror casing behind the mirror reflective element.

19. The vehicular frameless interior rearview mirror assembly of claim 18 , wherein, with the mounting portion of the vehicular frameless interior rearview mirror assembly mounted at the in-cabin side of the windshield of the equipped vehicle and when the mirror head is moved by the driver of the equipped vehicle to adjust the rearward view provided by the mirror reflective element to the driver, the camera views the driver through the mirror reflective element.

20. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the camera is part of an internal cabin surveillance system of the equipped vehicle.

21. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the driver monitoring system detects driver drowsiness.

22. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein video images are captured by the camera for a video telephone function of the equipped vehicle.

23. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the vehicular frameless interior rearview mirror assembly comprises an image processor operable to process image data captured by the camera, and wherein responsive to processing by the image processor of captured image data, objects present in the internal cabin of the equipped vehicle that are viewed by the camera are detected.

24. The vehicular frameless interior rearview mirror assembly of claim 23 , wherein the image processor comprises an image processing chip.

25. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein no portion of the mirror casing encroaches the circumferential perimeter glass edge circumscribing the periphery of the front glass substrate, and wherein a front perimeter glass edge portion of the circumferential perimeter glass edge comprises a rounded glass surface of the front glass substrate, and wherein the rounded glass surface at least partially spans the thickness dimension of the front glass substrate, and wherein the rounded glass surface has a radius of curvature of at least 2.5 mm, and wherein, with the mounting portion mounted at the in-cabin side of the windshield of the equipped vehicle, the rounded glass surface of the front glass substrate is exposed to and is contactable by the driver of the equipped vehicle, and wherein the radius of curvature of the rounded glass surface is non-uniform circumscribing the periphery of the front glass substrate.

26. The vehicular frameless interior rearview mirror assembly of claim 25 , wherein the circumferential perimeter glass edge of the front glass substrate comprises a thicker region and a thinner region, and wherein the radius of curvature of the rounded glass surface along the thinner region of the circumferential perimeter glass edge of the front glass substrate is smaller than the radius of curvature of the rounded glass surface along the thicker region of the circumferential perimeter glass edge of the front glass substrate.

27. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the vehicular frameless interior rearview mirror assembly comprises a vehicular frameless interior prismatic rearview mirror assembly.

28. The vehicular frameless interior rearview mirror assembly of claim 27 , wherein the mirror reflective element of the vehicular frameless interior prismatic rearview mirror assembly comprises a prismatic mirror reflective element, and wherein the plane of the planar front side of the front glass substrate is at an acute angle relative to the plane of the planar rear side of the front glass substrate, and wherein the planar rear side of the front glass substrate comprises a mirror reflector.

29. The vehicular frameless interior rearview mirror assembly of claim 28 , wherein the mirror casing comprises an attachment surface, and wherein the prismatic mirror reflective element is attached at the attachment surface of the mirror casing to secure the prismatic mirror reflective element to the mirror casing.

30. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the vehicular frameless interior rearview mirror assembly comprises a vehicular frameless interior electrochromic rearview mirror assembly.

31. The vehicular frameless interior rearview mirror assembly of claim 30 , wherein the mirror reflective element of the vehicular frameless interior electrochromic rearview mirror assembly comprises (i) the front glass substrate and (ii) a rear glass substrate, and wherein the rear glass substrate of the mirror reflective element comprises a glass substrate having a planar front side and a planar rear side, and wherein the planar front side of the rear glass substrate of the mirror reflective element comprises a mirror reflector, and wherein an electrochromic medium is disposed in an interpane cavity between the planar rear side of the front glass substrate and the planar front side of the rear glass substrate, and wherein the electrochromic medium disposed in the interpane cavity contacts the mirror reflector of the planar front side of the rear glass substrate.

32. The vehicular frameless interior rearview mirror assembly of claim 31 , wherein the rear glass substrate of the mirror reflective element is received within an open end of the mirror casing and the planar rear side of the front glass substrate abuts the mirror casing.

33. The vehicular frameless interior rearview mirror assembly of claim 1 , wherein the mirror reflective element comprises a user input portion, the user input portion operable to detect presence of a human finger at the planar front side of the front glass substrate, the user input portion comprising at least one capacitive touch sensor disposed at and behind the planar rear side of the front glass substrate.

Continuity (13)
Continuation 15929570 · May 11, 2020
Continuation 16186962 · Nov 12, 2018
Division 15583114 · May 1, 2017
Continuation 14809540 · Jul 27, 2015
Continuation 14572020 · Dec 16, 2014
Division 14280870 · May 19, 2014
Division 13498597
Continuation In Part 13265613
Provisional Application 61249300 · Oct 7, 2009
Provisional Application 61261839 · Nov 17, 2009
Provisional Application 61187112 · Jun 15, 2009
Provisional Application 61172022 · Apr 23, 2009
Related Publication 20220258667A1 · Aug 18, 2022
Cited By (3)
US 12,240,381 US 12,240,382 US 12,252,072