IP Library Granted Patent US 11,616,459
Granted Patent B2
US 11,616,459 · App. 17/664,839 · Granted Mar 28, 2023

Drive methods for a three-phase motor

Inventors: Kazumasa Takai (Kakamigahara, JP); Fumio Kumazawa (Ota, JP); Masaki Yamashita (Higashi Niiza, JP)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H02P6/182
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,616,459
App. No.
17/664,839
Granted
Mar 28, 2023
Kind
B2
Abstract

A method of driving a three-phase motor includes, while a first phase is energized, driving a second phase using a first drive function which is sinusoidal. The first phase is switched to a non-energized state and a back electromotive force (BEMF) voltage of the first phase is detected. For at least a portion of a time when the first phase is non-energized the driving of the second phase depends on the output of a second drive function different from the first drive function. The second drive function may be non-sinusoidal and may be a cosine function. The second drive function may drive the second phase when the output of the second drive function is a modulation ratio less than 1. When the output of the second drive function is a modulation ratio greater than or equal to 1 the second phase may be driven to a modulation ratio of 1.

Claims (312)

1. A method of driving a star-connected three-phase motor, comprising:

driving a first phase of the star-connected three-phase motor using a first sinusoidal drive function when all three phases are energized;

driving the first phase using a first non-sinusoidal drive function for at least a portion of a time when one phase other than the first phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio less than 1; and

driving the first phase to a modulation ratio of 1 for at least a portion of a time when one phase other than the first phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio greater than or equal to 1.

2. The method of claim 1 , wherein the first non-sinusoidal drive function is a first cosine drive function.

3. The method of claim 2 , wherein the modulation ratios are low torque ripple modulation ratios, wherein the first cosine drive function is

"\[LeftBracketingBar]"

M

cos

(

θ

-

θ

wc

)

"\[RightBracketingBar]"

,

wherein M is a modulation ratio ranging from 0 to 1, wherein θ is an angle of rotation of the three-phase motor, and wherein θ wc has a value of 0 degrees when θ is less than 30 degrees and greater than or equal to 0 degrees, a value of 60 degrees when θ is less than 90 degrees and greater than or equal to 30 degrees, a value of 120 degrees when θ is less than 150 degrees and greater than or equal to 90 degrees, a value of 180 degrees when θ is less than 210 degrees and greater than or equal to 150 degrees, a value of 240 degrees when θ is less than 270 degrees and greater than or equal to 210 degrees, a value of 300 degrees when θ is less than 330 degrees and greater than or equal to 270 degrees, and a value of 0 degrees when θ is less than 360 degrees and greater than or equal to 330 degrees.

4. The method of claim 1 , wherein the modulation ratios are low torque ripple modulation ratios, wherein the first sinusoidal drive function is

U

2

pm

=

2

3

M

*

{

U

3

pm

-

min

(

U

3

pm

,

V

3

pm

,

W

3

pm

)

}

,

wherein U 3pm ½sinθ, V 3pm =½sin(θ−⅔π), W 3pm =½sin(θ− 4/3π), wherein M is a modulation ratio ranging from 0 to 1, and wherein θ is an angle of rotation of the three-phase motor.

5. The method of claim 1 , further comprising: driving a second phase of the three-phase motor using a second sinusoidal drive function when all three phases are energized; driving the second phase using the first non-sinusoidal drive function for at least a portion of a time when one phase other than the second phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio less than 1; and driving the second phase to a modulation ratio of 1 for at least a portion of a time when one phase other than the second phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio greater than or equal to 1.

6. The method of claim 5 , wherein the modulation ratios are low torque ripple modulation ratios, wherein the second sinusoidal drive function is

V

2

pm

=

2

3

M

*

{

V

3

pm

-

min

(

U

3

pm

,

V

3

pm

,

W

3

pm

)

}

,

wherein U 3pm ½sinθ, V 3pm =½sin(θ−⅔π), W 3pm =½sin(θ− 4/3π), wherein M is a modulation ratio ranging from 0 to 1, and wherein θ is an angle of rotation of the three-phase motor.

7. The method of claim 5 , further comprising: driving a third phase of the three-phase motor using a third sinusoidal drive function when all three phases are energized; driving the third phase using the first non-sinusoidal drive function for at least a portion of a time when one phase other than the third phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio less than 1; and driving the third phase to a modulation ratio of 1 for at least a portion of a time when one phase other than the third phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio greater than or equal to 1.

8. The method of claim 7 , wherein the modulation ratios are low torque ripple modulation ratios, wherein the third sinusoidal drive function is

W

2

p

m

=

2

3

M

*

{

W

3

p

m

-

min

(

U

3

pm

,

V

3

pm

,

W

3

p

m

)

}

,

wherein U 3pm ½sinθ, V 3pm =½sin(θ−⅔π), W 3pm =½sin(θ− 4/3π), wherein M is a modulation ratio ranging from 0 to 1, and wherein θ is an angle of rotation of the three-phase motor.

9. A method of driving a star-connected three-phase motor, comprising:

driving a first phase of the star-connected three-phase motor using a first sinusoidal drive function when all three phases are energized;

driving the first phase using a first cosine drive function for at least a portion of a time when one phase other than the first phase is not energized and when the first cosine drive function results in a low torque ripple modulation ratio less than 1; and

driving the first phase to a low torque ripple modulation ratio of 1 for at least a portion of a time when one phase other than the first phase is not energized and when the first cosine drive function results in a low torque ripple modulation ratio greater than or equal to 1.

10. The method of claim 9 , wherein the first cosine drive function is

"\[LeftBracketingBar]"

M

cos

(

θ

-

θ

w

c

)

"\[RightBracketingBar]"

,

wherein M is a modulation ratio ranging from 0 to 1, wherein θ is an angle of rotation of the three-phase motor, and wherein θ wc has a value of 0 degrees when θ is less than 30 degrees and greater than or equal to 0 degrees, a value of 60 degrees when θ is less than 90 degrees and greater than or equal to 30 degrees, a value of 120 degrees when θ is less than 150 degrees and greater than or equal to 90 degrees, a value of 180 degrees when θ is less than 210 degrees and greater than or equal to 150 degrees, a value of 240 degrees when θ is less than 270 degrees and greater than or equal to 210 degrees, a value of 300 degrees when θ is less than 330 degrees and greater than or equal to 270 degrees, and a value of 0 degrees when θ is less than 360 degrees and greater than or equal to 330 degrees.

11. The method of claim 9 , wherein the first sinusoidal drive function is

U

2

p

m

=

2

3

M

*

{

U

3

p

m

-

min

(

U

3

pm

,

V

3

pm

,

W

3

p

m

)

}

,

wherein U 3pm ½sinθ, V 3pm =½sin(θ−⅔π), W 3pm =½sin(θ− 4/3π), wherein M is a modulation ratio ranging from 0 to 1, and wherein θ is an angle of rotation of the three-phase motor.

12. The method of claim 9 , further comprising: driving a second phase of the three-phase motor using a second sinusoidal drive function when all three phases are energized; driving the second phase using the first cosine drive function for at least a portion of a time when one phase other than the second phase is not energized and when the first cosine drive function results in a modulation ratio less than 1; and driving the second phase to a modulation ratio of 1 for at least a portion of a time when one phase other than the second phase is not energized and when the first cosine drive function results in a modulation ratio greater than or equal to 1.

13. The method of claim 12 , wherein the second sinusoidal drive function is

V

2

p

m

=

2

3

M

*

{

V

3

p

m

-

min

(

U

3

p

m

,

V

3

p

m

,

W

3

p

m

)

}

,

wherein U 3pm ½sinθ, V 3pm =½sin(θ−⅔π), W 3pm =½sin(θ− 4/3π), wherein M is a modulation ratio ranging from 0 to 1, and wherein θ is an angle of rotation of the three-phase motor.

14. The method of claim 12 , further comprising: driving a third phase of the three-phase motor using a third sinusoidal drive function when all three phases are energized; driving the third phase using the first cosine drive function for at least a portion of a time when one phase other than the third phase is not energized and when the first cosine drive function results in a modulation ratio less than 1; and driving the third phase to a modulation ratio of 1 for at least a portion of a time when one phase other than the third phase is not energized and when the first cosine drive function results in a modulation ratio greater than or equal to 1.

15. The method of claim 14 , wherein the third sinusoidal drive function is

W

2

p

m

=

2

3

M

*

{

W

3

p

m

-

min

(

U

3

pm

,

V

3

pm

,

W

3

p

m

)

}

,

wherein U 3pm ½sinθ, V 3pm =½sin(θ−⅔π), W 3pm =½sin(θ− 4/3π), wherein M is a modulation ratio ranging from 0 to 1, and wherein θ is an angle of rotation of the three-phase motor.

16. A method of driving a star-connected three-phase motor, comprising:

driving a first phase of the star-connected three-phase motor using a first sinusoidal drive function when all three phases are energized;

driving the first phase using a first non-sinusoidal drive function for at least a portion of a time when one phase other than the first phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio less than 1; and

driving the first phase to a modulation ratio of 1 for at least a portion of a time when one phase other than the first phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio greater than or equal to 1;

wherein the method is configured to decrease torque ripple.

17. The method of claim 16 , wherein the first non-sinusoidal drive function is a first cosine drive function.

18. The method of claim 16 , wherein the modulation ratios are low torque ripple modulation ratios.

19. The method of claim 16 , further comprising: driving a second phase of the three-phase motor using a second sinusoidal drive function when all three phases are energized; driving the second phase using the first non-sinusoidal drive function for at least a portion of a time when one phase other than the second phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio less than 1; and driving the second phase to a modulation ratio of 1 for at least a portion of a time when one phase other than the second phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio greater than or equal to 1.

20. The method of claim 19 , further comprising: driving a third phase of the three-phase motor using a third sinusoidal drive function when all three phases are energized; driving the third phase using the first non-sinusoidal drive function for at least a portion of a time when one phase other than the third phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio less than 1; and driving the third phase to a modulation ratio of 1 for at least a portion of a time when one phase other than the third phase is not energized and when the first non-sinusoidal drive function results in a modulation ratio greater than or equal to 1.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS, RECORDED AT REEL 061071, FRAME 052 Recorded Jun 22, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC, AS GRANTOR; ON SEMICONDUCTOR CONNECTIVITY SOLUTIONS, INC., AS GRANTOR
Reel/Frame 064067/0654 →
SECURITY INTEREST Recorded Aug 4, 2022
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; ON SEMICONDUCTOR CONNECTIVITY SOLUTIONS, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 061071/0525 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2022
From: TAKAI, KAZUMASA; KUMAZAWA, FUMIO; YAMASHITA, MASAKI
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 060006/0578 →