Granted Patent B2

US 12,440,349 · App. 17/665,449 · Granted Oct 14, 2025

Inventors: Stanley K. Hayes (Mission Viejo, CA); Robert M. Loke (Memphis, TN)

Assignee: WARSAW ORTHOPEDIC, INC.

A61F2/447A61F2002/30164A61F2002/30383A61F2002/30405A61F2002/30433A61F2002/30471A61F2002/30507

Abstract

Claims (53)

1. An expandable implant movable between a contracted position and an expanded position, comprising:

an expandable body extending from a proximal end to a distal end in a proximal-to-distal direction and extending from a first lateral side to a second lateral side in a widthwise direction, the expandable body being defined by a superior endplate and an inferior endplate that are hingedly connected;

the superior endplate comprises a first core having screw slot and a distal engagement surface;

the inferior endplate comprises a second core having a proximal engagement surface and a threaded screw aperture; and

a threaded breakoff screw having a fracture surface for separating the threaded breakoff screw, the threaded breakoff screw being disposed in the threaded screw aperture and movable between a locked position and an unlocked position,

wherein, in the locked position, the threaded breakoff screw urges the distal engagement surface of the first core into direct contact with the proximal engagement surface of the second core, and

wherein the threaded breakoff screw extends in a proximal to distal direction along a longitudinal axis and a proximal most end of the threaded breakoff screw comprises a first tang and a second tang opposite the first tang.

2. The expandable implant of claim 1 , wherein:

the superior endplate comprises a first gripping protrusion extending from a proximal end of the superior endplate; and

the inferior endplate comprises a second gripping protrusion extending from a proximal end of the inferior endplate,

wherein the first gripping protrusion is disposed opposite the second gripping protrusion.

3. The expandable implant of claim 2 , wherein:

the first gripping protrusion comprises a dovetail shape; and

the second gripping protrusion comprises a dovetail shape.

4. The expandable implant of claim 1 , wherein:

the superior endplate comprises a first bone screw aperture disposed on the proximal end of the superior endplate; and

the inferior endplate comprises a second bone screw aperture disposed on the proximal end of the inferior endplate.

5. The expandable implant of claim 1 , wherein:

the superior endplate further comprises a channel located adjacent the distal end and extending in the widthwise direction;

the inferior endplate further comprises a rail located adjacent the distal end and extending in the widthwise direction, the rail having a size and shape generally corresponding to a size and shape of the channel and wherein the rail is configured to fit within the channel when the two are connected.

6. The expandable implant of claim 5 , wherein:

the superior endplate comprises at least one hook portion adjacent the channel;

the inferior endplate comprises at least one relief portion adjacent the rail;

the at least one hook portion has a size and shape generally corresponding to a size and shape of the at least one relief portion; and

the at least one hook portion is disposed within the at least one relief portion.

7. The expandable implant of claim 6 , wherein, in a cross-section view, the channel comprises an arcuate shape and the rail comprises an arcuate shape.

8. The expandable implant of claim 1 , wherein the first core is disposed proximally with respect to the second core and the locking-threaded breakoff screw extends through the first core.

9. The expandable implant of claim 1 , wherein, when the threaded breakoff screw is broken, said breakoff screw comprises a recessed fracture surface.

10. The expandable implant of claim 1 , wherein the implant is expandable via a first gripping protrusion disposed on the proximal end of the superior endplate and a second gripping protrusion disposed on the proximal end of the inferior endplate.

11. The expandable implant of claim 1 , wherein:

the superior endplate comprises a rail;

the distal engagement surface of the first core comprises a first curved surface;

the proximal engagement surface of the second core comprises a second curved surface;

the first curved surface is defined by a radius of a circle having a center point that is offset from an axis of rotation of the rail.

12. The expandable implant of claim 1 , wherein:

the superior endplate comprises a first bone screw aperture disposed on the proximal end of the superior endplate and a first flexible bone screw retention arm for retaining a first bone screw positioned within the first bone screw aperture; and

the inferior endplate comprises a second bone screw aperture disposed on the proximal end of the inferior endplate and a second flexible bone screw retention arm for retaining a second bone screw positioned within the first bone screw aperture.

13. The expandable implant of claim 12 , wherein:

the first flexible bone screw retention arm includes a first inclined surface and the second flexible bone screw retention arm includes a second inclined surface.

14. The expandable implant of claim 1 , wherein the threaded breakoff screw comprises a first flexible tang and a second flexible tang opposite the first flexible tang.

15. The expandable implant of claim 1 , wherein at least one of the superior endplate and inferior endplate comprises at least one surface texturing feature chosen from the group comprising: (a) macro-scale structural features having a maximum peak-to-valley height of about 40 microns to about 500 microns, (b) micro-scale structural features having a maximum peak-to-valley height of about 2 microns to about 40 microns, and (c) nano-scale structural features having a maximum peak-to-valley height of about 0.05 microns to about 5 microns.

16. The expandable implant of claim 1 , wherein at least one of the superior endplate and inferior endplate includes surface texturing features comprising each of: (a) macro-scale structural features having a maximum peak-to-valley height of about 40 microns to about 500 microns, (b) micro-scale structural features having a maximum peak-to-valley height of about 2 microns to about 40 microns, and (c) nano-scale structural features having a maximum peak-to-valley height of about 0.05 microns to about 5 microns.

17. An expandable implant movable between a contracted position and an expanded position, comprising:

an expandable body extending from a proximal end to a distal end in a proximal-to-distal direction and extending from a first lateral side to a second lateral side in a widthwise direction, the expandable body being defined by a superior endplate and an inferior endplate that are hingedly connected;

the superior endplate comprises a first core having screw slot and a distal engagement surface;

the inferior endplate comprises a second core having a proximal engagement surface and a threaded screw aperture; and

a threaded breakoff screw having a fracture surface for separating the threaded breakoff screw, the threaded breakoff screw being disposed in the threaded screw aperture and movable between a locked position and an unlocked position;

wherein the threaded breakoff screw comprises an elongate body extending in a proximal to distal direction along a longitudinal axis, the elongate body being defined by a proximal portion and a distal portion separated therebetween by a recessed fracture surface,

wherein the proximal portion includes a first drive feature and a first flexible tang and a second flexible tang defining a discontinuous cylindrical shaped aperture therebetween configured to facilitate retaining of the proximal portion of the threaded breakoff screw by a driver insert in the first drive feature once the proximal portion is broken off, and

wherein, in the locked position, the threaded breakoff screw urges the distal engagement surface of the first core into direct contact with the proximal engagement surface of the second core.

18. The expandable implant of claim 17 , wherein the distal portion of the threaded breakoff screw comprises a second drive feature, an engagement surface, and an external thread pattern,

wherein the recessed fracture surface is inset with respect to a proximal most surface of the second drive feature.

19. The expandable implant of claim 17 , wherein the first flexible tang comprises a first arcuate outdent disposed at a proximal end thereof and the second flexible tang comprises a second arcuate outdent disposed at a proximal end thereof.

Assignments (1)

Continuity (2)

References Cited (400)