IP Library Granted Patent US 12,073,964
Granted Patent B2
US 12,073,964 · App. 17/666,190 · Granted Aug 27, 2024

Laminate structure, cable and tube

Inventors: Seiichi Kashimura (Tokyo, JP); Kazufumi Suenaga (Tokyo, JP); Tamotsu Kibe (Tokyo, JP); Kanako Suganuma (Tokyo, JP)
Assignee: Proterial, Ltd.
H01B7/17C09D5/32C09D7/61C09D183/00
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Quick Facts
Patent No.
US 12,073,964
App. No.
17/666,190
Granted
Aug 27, 2024
Kind
B2
Abstract

A laminate structure includes a first layer as a substrate and a second layer provided on the first layer. The second layer is composed of a rubber composition including a rubber component, first fine particles for providing a surface with irregularity, and second fine particles for shielding UV-C light. When performing Raman mapping analysis on a first peak derived from oscillation of the second fine particles in Raman scattering spectrum obtained by Raman scattering measurement of the second layer, the second layer includes a region where an intensity of the first peak is greater in an area where the first fine particles are not present than an area where the first fine particles are present.

Claims (41)

1. A laminate structure comprising:

a first layer as a substrate; and

a second layer being provided on the first layer and comprising a rubber composition including a rubber component, first fine particles for providing a surface with irregularity, and second fine particles for shielding UV-C light,

wherein an average particle size of the second fine particles is smaller than an average particle size of the first fine particles,

wherein the average particle size of the first fine particles is 1 μm or more and 10 μm or less,

wherein the average particle size of the second fine particles is 10 nm or more and 1 μm or less,

wherein when performing Raman mapping analysis on a first peak derived from oscillation of the second fine particles in Raman scattering spectrum obtained by Raman scattering measurement of the second layer, the second layer includes a region where an intensity of the first peak is greater in an area where the first fine particles are not present than an area where the first fine particles are present,

wherein the first layer includes first TiO 2 fine particles, and the second fine particles of the second layer include TiO 2 fine particles,

wherein a Ti concentration of the first layer is 0.35 mass % or more and 3.0 mass % or less, and a Ti concentration of the second layer is 1.0 mass % or more and 4.4 mass % or less, and

wherein a Ti concentration of the second layer is higher than a Ti concentration of the first layer.

2. The laminate structure according to claim 1 , wherein the rubber component is a silicone rubber, and the first fine particles comprise a material being more resistant to UV-C light than the silicone rubber and including Si.

3. The laminate structure according to claim 1 , wherein the first fine particles comprise at least one of silicone resin fine particles and silica fine particles.

4. The laminate structure according to claim 1 , wherein when observing areas each having a size of 1.5 mm×4.5 mm using an optical microscope with a 50× magnification ratio at ten locations during a bending test equivalent to 45% to 50% tensile after being exposed to the UV-C light of 1404 J/cm 2 , a number of areas on which cracks are observed is 3 or less.

5. The laminate structure according to claim 1 , wherein a Ti concentration of the second layer is 1.5 mass % or more.

6. A cable comprising: an insulator comprising the laminate structure according to claim 1 .

7. A tube comprising: an insulator comprising the laminate structure according to claim 1 .

8. The laminate structure according to claim 1 , wherein the mass % of the first fine particles is between 10 mass % or more and 60 mass % or less.

9. The laminate structure according to claim 1 , wherein the first fine particles comprise at least one of silicone resin fine particles and silica fine particles.

10. A laminate structure comprising:

an insulator comprising a silicone rubber first layer including first TiO 2 fine particles, and second layer in direct contact with the first layer and including a silicone rubber and second TiO 2 fine particles and first fine particles,

wherein an average particle size of the second TiO 2 fine particles is smaller than an average particle size of the first fine particles,

wherein the average particle size of the first fine particles is 1 μm or more and 10 μm or less,

wherein the average particle size of the second TiO 2 fine particles is 10 nm or more and 1 μm or less,

wherein an elongation at break measured by a tensile test after being exposed to UV-C light of 1404 J/cm 2 , at wavelength 253.7 nm, illuminance of 1.3 mW/cm 2 , and irradiation times of 300 hours, is at least 250%,

wherein when observing areas each having a size of 1.5 mm×4.5 mm using an optical microscope with a 50× magnification ratio at ten locations during a bending test equivalent to 45% to 50% tensile after being exposed to the UV-C light of 1404 J/cm 2 , a number of areas on which cracks are observed is 3 or less, and

wherein a Ti concentration of the second layer is higher than a Ti concentration of the first layer.

11. The laminate structure according to claim 10 , wherein the mass % of the first fine particles is between 10 mass % or more and 60 mass % or less.

12. The laminate structure according to claim 10 , wherein the first fine particles comprise at least one of silicone resin fine particles and silica fine particles.

13. A cable comprising: an insulator comprising the laminate structure according to claim 10 .

14. A tube comprising: an insulator comprising the laminate structure according to claim 10 .

15. A laminate structure comprising:

a first layer comprising a silicone rubber as a base material and first TiO 2 fine particles; and

a second layer being provided on the first layer to directly contact on the first layer and comprising a silicone rubber as a base material, first fine particles, and second TiO 2 fine particles, wherein a Ti concentration of the first layer is 0.35 mass % or more and 3.0 mass % or less, and a Ti concentration of the second layer is 1.0 mass % or more and 4.4 mass % or less,

wherein an average particle size of the second TiO 2 fine particles is smaller than an average particle size of the first fine particles,

wherein the average particle size of the first fine particles is 1 μm or more and 10 μm or less,

wherein the average particle size of the second TiO 2 fine particles is 10 nm or more and 1 μm or less, and

wherein the Ti concentration of the second layer is higher than the Ti concentration of the first layer.

16. The laminate structure according to claim 15 , wherein the first fine particles of the second layer includes at least one of silicone resin fine particles and silica fine particles.

17. A cable comprising: an insulator comprising the laminate structure according to claim 15 .

18. A tube comprising: an insulator comprising the laminate structure according to claim 15 .

19. The laminate structure according to claim 15 , wherein the mass % of the first fine particles is between 10 mass % or more and 60 mass % or less.

Assignments (2)
CHANGE OF NAME Recorded Feb 21, 2023
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 062819/0890 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2022
From: KASHIMURA, SEIICHI; SUENAGA, KAZUFUMI; KIBE, TAMOTSU; SUGANUMA, KANAKO
To: HITACHI METALS, LTD.
Reel/Frame 058913/0649 →
Priority Claims (2)
JP 2021-019099 · Feb 9, 2021 · national
JP 2021-098350 · Jun 11, 2021 · national
Continuity (1)
Related Publication 20220254543A1 · Aug 11, 2022