Granted Patent B2

US 12,429,636 · App. 17/666,224 · Granted Sep 30, 2025

Inventors: Dianmin Lin (Los Altos, CA); Michael Anthony Klug (Austin, TX); Pierre St. Hilaire (Belmont, CA); Mauro Melli (San Leandro, CA); Christophe Peroz (Setagaya-ku Tokyo, JP); Evgeni Poliakov (Oakland, CA)

Assignee: Magic Leap, Inc.

G02B5/1871G02B5/1809G02B5/1842G02B6/0011G02B6/0016G02B27/0172G02B2207/101

Abstract

Claims (42)

1. An optical system comprising:

a metasurface configured to diffract visible light having a wavelength, the metasurface comprising:

a plurality of repeating unit cells, each unit cell comprising:

a first set of nanobeams, wherein two or more of the first nanobeams have different widths; and

a second set of nanobeams, wherein two or more of the second nanobeams have different widths, the second nanobeams disposed adjacent to the first nanobeams and separated from each other by a sub-wavelength spacing,

wherein the first nanobeams and the second nanobeams have different orientations.

2. The optical system of claim 1 , wherein the first set of nanobeams comprises a pair of first nanobeams having a first width and a second width, respectively, and wherein the second set of nanobeams comprises alternating second nanobeams having a third width and a fourth width.

3. The optical system of claim 1 , wherein the first nanobeams and the second nanobeams have a height smaller than the wavelength.

4. The optical system of claim 1 , wherein the first nanobeams are immediately adjacent to a pair of nanobeams such that the second nanobeams are directly interposed between adjacent pairs of first nanobeams.

5. The optical system of claim 1 , wherein the first nanobeams and the second nanobeams are formed of a material whose bulk refractive index is higher than 2.0 at the wavelength.

6. The optical system of claim 1 , wherein the first nanobeams and the second nanobeams are formed on a substrate and formed of a material whose bulk refractive index is greater than a refractive index of the substrate by at least 0.5.

7. The optical system of claim 6 , wherein the substrate has a refractive index greater than 1.5.

8. The optical system of claim 6 , wherein the substrate is configured such that light diffracted by the first nanobeams and the second nanobeams propagate in the second direction under total internal reflection.

9. The optical system of claim 1 , wherein the first nanobeams and the second nanobeams are formed of a semiconductor material.

10. The optical system of claim 1 , wherein the unit cells repeat at a period less than or equal to about 10 nm to 1 μm.

11. The optical system of claim 1 , wherein the first nanobeams and the second nanobeams are oriented at an angle of orientation relative to each other of about 90 degrees.

12. The optical system of claim 1 , wherein the first nanobeams and the second nanobeams are configured to diffract visible light at a diffraction efficiency greater than 10% at a diffraction angle greater than 50 degrees relative to a surface normal plane.

13. The optical system of claim 1 , further comprising:

a light source configured to emit light of the wavelength to the metasurface; and

a spatial light modulator configured to modulate light from the light source and to output the modulated light to the metasurface.

14. The optical system of claim 1 , wherein the wavelength corresponds to blue light, green light, or red light.

15. The optical system of claim 1 , wherein the first set of nanobeams and the second set of nanobeams are configured to diffract visible light into a single order of diffracted light.

16. A head-mounted display device configured to project light to an eye of a user to display augmented reality image content, the head-mounted display device comprising:

a frame configured to be supported on a head of the user;

a display disposed on the frame, at least a portion of the display comprising:

one or more waveguides, the one or more waveguides being transparent and disposed at a location in front of the user's eye when the user wears the head-mounted display device such that the transparent portion transmits light to the user's eye to provide a view of the portion of the environment in front of the user;

one or more light sources; and

at least one diffraction grating configured to couple visible light from the one or more light sources into the one or more waveguides or to couple light out of the one or more waveguides, the diffraction grating comprising:

a metasurface configured to diffract the light from the one or more light sources, the light having a wavelength, the metasurface comprising:

a plurality of repeating unit cells, each unit cell comprising:

 a first set of nanobeams, wherein two or more of the first nanobeams have different widths; and

 a second set of nanobeams, wherein two or more of the second nanobeams have different widths, the second nanobeams disposed adjacent to the first nanobeams and separated from each other by a sub-wavelength spacing,

wherein the first nanobeams and the second nanobeams have different orientations.

17. The display device of claim 16 , wherein the one or more light sources comprises a fiber scanning projector.

18. The display device of claim 16 , wherein the display is configured to project light into the user's eye with a plurality of levels of wavefront divergence corresponding to a plurality of depth planes.

19. A method of fabricating a metasurface, comprising:

providing a substrate;

forming on the substrate a metasurface having a plurality of unit cells, forming the metasurface comprising:

forming a first set of nanobeams comprising two or more first nanobeams having different widths; and

forming a second set of nanobeams comprising two or more second nanobeams having different widths, the second nanobeams disposed adjacent to the first nanobeams and separated from each other by a sub-wavelength spacing,

wherein the first nanobeams and the second nanobeams have different orientations.

20. The method of claim 19 , wherein forming the first nanobeams and forming the second nanobeams are performed simultaneously.

Assignments (2)

Continuity (5)

References Cited (285)