Methods and apparati for quickset gas lift separation and liquid storage
The present disclosure provides methods and apparati for separating liquids from production gases and recovering the liquids. The methods and apparati of the present disclosure can reduce or eliminate emissions compared to standard methods and devices and also eliminate the need for haul away of liquids by collecting compressor system liquids in charge vessel(s). The methods and apparati of the present disclosure can also be used to fuel the engines which operate the compressor systems using gas from the compressor drains and the gas used to drain the charge vessel(s).
1. An apparatus comprising:
a first charge vessel comprising:
a first liquid inlet configured to receive liquids,
a first charge gas valve configured to be fluidically connected to a high pressure gas source in a compressor system and further configured to deliver high pressure gas to drain the first charge vessel when the first charge gas valve is in an open configuration,
a liquid outlet fluidically connected to a first dump valve, the first dump valve allowing liquid from the first charge vessel to flow out of the first charge vessel when the first dump valve is in an open position and preventing flow of liquid from the first charge vessel when the first dump valve is in a closed position,
a gas outlet configured to be fluidically connected to the compressor system; and
a pump, wherein the pump is configured to pump liquids from the compressor system to the first charge vessel.
2. The apparatus of claim 1 , wherein the pump is configured to pump liquids from the compressor system to the first charge vessel via the first liquid inlet.
3. The apparatus of claim 1 , further comprising a second liquid inlet configured to be fluidically connected to the compressor system, wherein the second liquid inlet is configured to receive liquids from at least one source chosen from an inlet or suction scrubber, a fuel filter, an interstage scrubber and environmental drains of the compressor system.
4. The apparatus of claim 3 , further comprising a third liquid inlet configured to be fluidically connected to an inlet separator and to receive liquids from the inlet separator.
5. The apparatus of claim 1 , wherein the first liquid inlet is configured to receive liquids from at least one source chosen from an inlet or suction scrubber, a fuel filter, an interstage scrubber and environmental drains of the compressor system.
6. The apparatus of claim 2 , wherein the first liquid inlet is configured to receive liquids from at least one source chosen from an inlet or suction scrubber, a fuel filter, an interstage scrubber and environmental drains of the compressor system.
7. The apparatus of claim 1 , wherein the high pressure gas source is a second stage interstage scrubber of the compressor system.
8. The apparatus of claim 1 , further comprising a charge gas pressure regulator fluidically connected to the first charge gas valve, the charge gas pressure regulator being configured to be fluidically connected to the high pressure gas source between the high pressure gas source and the first charge gas valve, the charge gas pressure regulator being configured to deliver a target charge gas pressure.
9. The apparatus of claim 1 , further comprising a control valve positioned between the gas outlet and the compressor system and a first level controller operatively connected to the first charge vessel, the control valve, the first charge gas valve and the first dump valve,
the first level controller being configured to close the control valve, open the first charge gas valve and open the first dump valve when a liquid level in the first charge vessel exceeds a first target liquid level, and
the first level controller being configured to open the control valve, close the first charge gas valve, and close the first dump valve when the liquid level in the first charge vessel is less than the first target liquid level.
10. The apparatus of claim 1 , further comprising the compressor system.
11. An apparatus comprising:
a compressor system;
a first charge vessel comprising:
a first liquid inlet configured to receive liquids from the compressor system,
a first charge gas valve fluidically connected to a high pressure gas source in the compressor system and further configured to deliver high pressure gas to drain the first charge vessel when the first charge gas valve is in an open configuration,
a liquid outlet fluidically connected to a first dump valve, the first dump valve allowing liquid from the first charge vessel to flow out of the first charge vessel when the first dump valve is in an open position and preventing flow of liquid from the first charge vessel when the first dump valve is in a closed position,
a gas outlet fluidically connected to the compressor system; and
a pump, wherein the pump is fluidically connected to the compressor system and to the first liquid inlet, and wherein the pump is configured to pump liquids from the compressor system to the first charge vessel.
12. The apparatus of claim 11 , the first charge vessel further comprising a second liquid inlet fluidically connected to the compressor system.
13. The apparatus of claim 12 , further comprising an inlet separator, the first charge vessel further comprising a third liquid inlet fluidically connected to the inlet separator and configured to receive liquids from the inlet separator.
14. The apparatus of claim 11 , further comprising an inlet separator fluidically connected to the gas outlet and to the compressor system.
15. The apparatus of claim 11 , wherein the first liquid inlet is fluidically connected to the compressor system via at least one source chosen from an inlet or suction scrubber, a fuel filter, an interstage scrubber and environmental drains of the compressor system.
16. The apparatus of claim 12 , wherein second liquid inlet is fluidically connected to the compressor system via at least one source chosen from an inlet or suction scrubber, a fuel filter, an interstage scrubber and environmental drains of the compressor system.
17. The apparatus of claim 11 , wherein the high pressure gas source is a second stage interstage scrubber of the compressor system.
18. The apparatus of claim 11 , further comprising a charge gas pressure regulator fluidically connected to the first charge gas valve, the charge gas pressure regulator being configured to be fluidically connected to the high pressure gas source between the high pressure gas source and the first charge gas valve, the charge gas pressure regulator being configured to deliver a target charge gas pressure.
19. The apparatus of claim 11 , further comprising a control valve positioned between the gas outlet and the compressor system and a first level controller operatively connected to the first charge vessel, the control valve, the first charge gas valve and the first dump valve,
the first level controller being configured to close the control valve, open the first charge gas valve and open the first dump valve when a liquid level in the first charge vessel exceeds a first target liquid level, and
the first level controller being configured to open the control valve, close the first charge gas valve, and close the first dump valve when the liquid level in the first charge vessel is less than the first target liquid level.
20. A method for recovering a gas lift gas and liquids from production gas, comprising:
providing an apparatus according to claim 1 ,
allowing a first portion of liquids generated by the compressor system to flow into the first charge vessel, wherein the first charge vessel is fluidically connected to a source of the first portion of liquids generated by the compressor system;
pumping a second portion of liquids generated by the compressor system into the first charge vessel via the pump; and
pushing the liquid in the first charge vessel out of the first charge vessel using the high pressure gas source from the compressor system, the first charge vessel being fluidically connected to the high pressure gas source.