IP Library › Granted Patent US 11,860,093
Granted Patent B2
US 11,860,093 · App. 17/681,650 · Granted Jan 2, 2024

Multi-wavelength laser inspection

Inventors: Keith D. Humfeld (Federal Way, WA); Morteza Safai (Newcastle, WA)
Assignee: The Boeing Company
G01N21/6402G01J3/0232G01J3/4406G01J3/2889G01J2003/064G01N2021/6419G01N2021/6421H01S5/1092
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Quick Facts
Patent No.
US 11,860,093
App. No.
17/681,650
Granted
Jan 2, 2024
Kind
B2
Abstract

An example system for inspecting a surface includes a laser, an optical system, a gated camera, and a control system. The laser is configured to emit pulses of light, with respective wavelengths of the pulses of light varying over time. The optical system includes at least one optical element, and is configured to direct light emitted by the laser to points along a scan line one point at a time. The gated camera is configured to record a fluorescent response of the surface from light having each wavelength of a plurality of wavelengths at each point along the scan line. The control system is configured to control the gated camera such that an aperture of the gated camera is open during fluorescence of the surface but closed during exposure of the surface to light emitted by the laser.

Claims (45)

1. A system for inspecting a surface, comprising:

an optical system including at least one optical element, the optical system configured to:

direct a first pulse of light having a first wavelength to a first point along a scan line and a second pulse of light having a second wavelength to a second point along the scan line during a first time period, and

direct a third pulse of light having the first wavelength to the second point and a fourth pulse of light having the second wavelength to the first point during a second time period; and

a gated camera configured to:

record a first fluorescent response of the surface to the first pulse of light and a second fluorescent response of the surface to the second pulse of light, and

record a third fluorescent response of the surface to the third pulse of light and a fourth fluorescent response of the surface to the fourth pulse of light.

2. The system of claim 1 , wherein:

the gated camera comprises an image intensifier, and

the system further comprises a control system configured to control the image intensifier such that an aperture of the gated camera is closed during exposure of the surface to the pulses of light.

3. The system of claim 1 , further comprising a laser configured to emit the first pulse of light and the third pulse of light.

4. The system of claim 3 , wherein:

the laser comprises a shutter, and

the system further comprises a control system configured to control the shutter such that the shutter intermittingly blocks light emitted by the laser, yielding pulses of light.

5. The system of claim 4 , wherein the control system is configured to control the shutter such that the shutter blocks light emitted by the laser when an aperture of the gated camera is open.

6. The system of claim 1 , wherein directing the first pulse of light to the first point along the scan line and the second pulse of light to the second point along the scan line comprises passing the first pulse of light and the second pulse of light through a prism.

7. The system of claim 1 , wherein directing the first pulse of light to the first point along the scan line and the second pulse of light to the second point along the scan line comprises controlling a scanning mirror such that the scanning mirror is in a first position when the first pulse of light impinges on the scanning mirror and the scanning mirror is in a second position when the second pulse of light impinges on the scanning mirror.

8. The system of claim 7 , wherein directing the third pulse of light to the second point along the scan line and the fourth pulse of light to the first point along the scan line comprises controlling the scanning mirror such that the scanning mirror is in the second position when the third pulse of light impinges on the scanning mirror and the scanning mirror is in the first position when the second pulse of light impinges on the scanning mirror.

9. The system of claim 1 , further comprising a control system configured to identify a material on the surface by analyzing the first fluorescent response and the fourth fluorescent response.

10. The system of claim 9 , wherein identifying the material on the surface comprises comparing the first fluorescent response and the fourth fluorescent response to chemical signatures stored in a database of known chemical signatures.

11. The system of claim 9 , wherein the control system is further configured to:

determine that the identified material is an acceptable material; and

based on the determining, provide an acceptance indication.

12. The system of claim 9 , wherein the control system is further configured to:

determine that the identified material is not an acceptable material; and

based on the determining, provide a rejection indication.

13. A system for inspecting a surface, comprising:

an optical system including at least one optical element;

a gated camera; and

a control system configured to perform a set of acts comprising:

causing the at least one optical element to direct a first pulse of light having a first wavelength to a first point along a scan line and a second pulse of light having a second wavelength to a second point along the scan line,

causing the gated camera to record a first fluorescent response of the surface to the first pulse of light and a second fluorescent response of the surface to the second pulse of light,

causing the at least one optical element to direct a third pulse of light having the first wavelength to the second point and a fourth pulse of light having the second wavelength to the first point, and

causing the gated camera to record a third fluorescent response of the surface to the third pulse of light and a fourth fluorescent response of the surface to the fourth pulse of light.

14. The system of claim 13 , wherein the set of acts further comprise controlling an aperture of the gated camera such that the aperture is closed during exposure of the surface to the first pulse of light and the second pulse of light.

15. The system of claim 13 , further comprising a laser configured to emit the first pulse of light and the third pulse of light.

16. The system of claim 15 , wherein:

the laser comprises a shutter, and

the control system is configured to control the shutter such that the shutter intermittingly blocks light emitted by the laser, yielding pulses of light.

17. The system of claim 16 , wherein the control system is configured to control the shutter such that the shutter blocks light emitted by the laser when an aperture of the gated camera is open.

18. The system of claim 13 , wherein:

the gated camera comprises an image intensifier, and

the control system is configured to control the image intensifier such that an aperture of the gated camera is closed during exposure of the surface to the pulses of light.

19. The system of claim 13 , wherein the control system is configured to identify a material on the surface by analyzing the first fluorescent response and the fourth fluorescent response.

20. The system of claim 19 , wherein identifying the material on the surface comprises comparing the first fluorescent response and the fourth fluorescent response to chemical signatures stored in a database of known chemical signatures.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2022
From: HUMFELD, KEITH D.; SAFAI, MORTEZA
To: THE BOEING COMPANY
Reel/Frame 059108/0380 →
Continuity (3)
Continuation 16890950 · Jun 2, 2020
Division 15991292 · May 29, 2018
Related Publication 20220178823A1 · Jun 9, 2022
Cited By (3)
US 12,241,832 US 12,493,023 US 12,716,835