IP Library Granted Patent US 12,151,940
Granted Patent B2
US 12,151,940 · App. 17/687,735 · Granted Nov 26, 2024

High purity polysilocarb materials, applications and processes

Inventors: Douglas M. Dukes (Troy, NY); Ashish P. Diwanji (New Albany, OH); Andrew R. Hopkins (Sylvania, OH); Walter J. Sherwood (Glenville, NY); Glenn Sandgren (Ambler, PA); Mark S. Land (Houston, TX); Brian L. Benac (Hadley, NY)
Assignee: Pallidus, Inc.
C01B32/907C04B35/56C04B35/5603C04B35/571C04B35/80C08G77/20C08G77/50C08L83/04C04B2235/3418C04B2235/3826C04B2235/44C04B2235/48C04B2235/483C04B2235/528C04B2235/5427C04B2235/5436C04B2235/6581C04B2235/72C04B2235/77C04B2235/96C08G77/12C08G77/80C09K8/80
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Quick Facts
Patent No.
US 12,151,940
App. No.
17/687,735
Granted
Nov 26, 2024
Kind
B2
Abstract

Organosilicon chemistry, polymer derived ceramic materials, and methods. Such materials and methods for making polysilocarb (SiOC) and Silicon Carbide (SiC) materials having 3-nines, 4-nines, 6-nines and greater purity. Processes and articles utilizing such high purity SiOC and SiC.

Claims (14)

1. A high purity SiOC composition consisting essentially of: silicon, carbon and oxygen; having a molar ratio of about 50% to 65% carbon, about 20% to 30% oxygen, and about 15% to 20% silicon; and wherein the composition is substantially free from impurities, whereby the composition is at least 99.99% pure.

2. The composition of claim 1 , wherein the composition is a solid.

3. The composition of claim 1 , wherein the composition is a ceramic.

4. The composition of claim 1 , having impurities of less than about 1,000 ppm total of the elements selected from the group consisting of Al, Fe, B, P, Pt, Ca, Mg, Li, Na, Ni, V, Ce, Cr, S and As.

5. The composition of claim 1 , having impurities of less than about 500 ppm total of the elements selected from the group consisting of Al, Fe, B, P, Pt, Ca, Mg, Li, Na, Ni, V, Ce, Cr, S and As.

6. The composition of claim 1 , having impurities of less than about 100 ppm total of the elements selected from the group consisting of Al, Fe, B, P, Pt, Ca, Mg, Li, Na, Ni, V, Ce, Cr, S and As.

7. The composition of claim 1 , having impurities of less than about 50 ppm total of the elements selected from the group consisting of Al, Fe, B, P, Pt, Ca, Mg, Li, Na, Ni, V, Ce, Cr, S and As.

8. The composition of claim 1 , wherein the silicon oxycarbide is at least 99.999% pure.

9. The composition of claim 1 , wherein the silicon oxycarbide is at least 99.9999% pure.

10. The composition of claim 1 , wherein the silicon oxycarbide is at least 99.99999% pure.

11. A high purity silicon oxycarbide composition consisting essentially of: silicon, carbon and oxygen; having a molar ratio of about 50% to 65% carbon, about 20% to 30% oxygen, and about 15% to 20% silicon; wherein the composition is a solid; and wherein the composition has less than 10 ppm total of Al, B, and P.

12. The high purity silicon oxycarbide composition of claim 11 , wherein the solid is a ceramic.

13. A high purity silicon oxycarbide composition consisting essentially of: silicon, carbon and oxygen; having a molar ratio of about 50% to 65% carbon, about 20% to 30% oxygen, and about 15% to 20% silicon; wherein the composition is a solid; and wherein the composition has less than 10 ppm total of Al, Fe, Na, N, B, and P.

14. The high purity silicon oxycarbide composition of claim 13 , wherein the solid is a ceramic.

Assignments (2)
SECURITY INTEREST Recorded Jan 10, 2025
From: PALLIDUS, INC.
To: R&R PALLIDUS HOLDINGS II LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 069818/0486 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2024
From: MELIOR INNOVATIONS, INC.
To: PALLIDUS, INC.
Reel/Frame 068931/0477 →
Continuity (13)
Continuation 16443107 · Jun 17, 2019
Continuation 14864642 · Sep 24, 2015
Continuation In Part 14634814 · Feb 28, 2015
Continuation In Part 14268150 · May 2, 2014
Continuation In Part 14212896 · Mar 14, 2014
Provisional Application 62112025 · Feb 4, 2015
Provisional Application 62055397 · Sep 25, 2014
Provisional Application 62055497 · Sep 25, 2014
Provisional Application 62055461 · Sep 25, 2014
Provisional Application 61946598 · Feb 28, 2014
Provisional Application 61818981 · May 3, 2013
Provisional Application 61818906 · May 2, 2013
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