IP Library › Patent Application 17687767
Patent Application
App. No. 17/687,767

METHOD FOR COOLING A BATTERY AND COOLING SYSTEM

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Quick Facts
Patent No.
US None
App. No.
17/687,767
Abstract

A method for cooling a battery for an electrically powered aircraft, wherein the battery has battery cell(s) and a battery cooling device with a latent heat store. The method includes: A) transferring a first amount of heat from the battery cell to the latent heat store, causing a phase transition in the phase change material, B) removing the battery from the aircraft, C) establishing an operative connection of the battery cooling device to a cooling circuit of a separate second cooling device, D) passing a flow of a coolant through the cooling circuit, E) transferring a second amount of heat from the latent heat store to the coolant, thus causing a phase transition to occur in the phase change material, and F) disconnecting the battery cooling device from the cooling circuit. Step E and/or F are carried out at least partially simultaneously with a charging process of the battery.

Claims (24)

1 . A method for cooling a battery ( 3 ) for an electrically powered aircraft ( 1 ), the battery ( 3 ) comprising a battery cell ( 5 ) and a battery cooling device with at least one latent heat store ( 19 ), the method comprising the following steps:

A) transferring a first amount of heat from the battery cell ( 5 ) to the latent heat store ( 19 ), causing a phase transition to occur in the phase change material of the latent heat store ( 19 ),

B) removing the battery ( 3 ) from the aircraft ( 1 ),

C) establishing an operative connection of the battery cooling device to a cooling circuit ( 27 ) of a separate second cooling device ( 26 ),

D) passing a flow of a coolant ( 13 ) through the cooling circuit ( 27 ),

E) transferring a second amount of heat from the latent heat store ( 19 ) to the coolant ( 13 ), causing a phase transition to occur in the phase change material of the latent heat store ( 19 ), and

F) disconnecting the battery cooling device from the cooling circuit ( 27 ),

wherein at least one of step D or step E take place at least partially simultaneously with a charging process of the battery ( 3 ).

2 . The method as claimed in claim 1 , wherein step E takes place after step D, and the operative connection of the battery cooling device to the cooling circuit ( 27 ) is improved by an inflow of the coolant in method step E.

3 . The method as claimed in claim 1 , wherein the cooling circuit ( 27 ) operates according to a counterflow principle.

4 . The method as claimed in claim 1 , wherein after the step C, the method further comprises inserting the battery ( 3 ) into a holder of a ground charging station ( 25 ) which allows simultaneous charging of the battery ( 3 ) and cooling of the latent heat store ( 19 ).

5 . A cooling system ( 6 ) for cooling a battery cell ( 5 ) of an electrically powered aircraft ( 1 ), the cooling system ( 6 ) comprising:

a battery cooling device configured to absorb a first amount of heat at least from the battery cell ( 5 ) during an electrical discharge process, the battery cooling device comprising at least one latent heat store ( 19 ) having a variable aggregate state;

a separate second cooling device ( 26 ) which is thermally coupleable to the battery cooling device and is configured to receive a second amount of heat from the battery cooling device; and

an electrical charging device for the battery cell ( 5 ) for electrically contacting and charging the battery cells ( 5 ) for the charging process of the battery cells ( 5 ).

6 . The cooling system ( 6 ) as claimed in claim 5 , wherein the phase change material of the latent heat store ( 19 ) of the battery cooling device is macroencapsulated in a carrier matrix.

7 . The cooling system ( 6 ) as claimed in claim 5 , wherein the phase change material of the latent heat store ( 19 ) of the battery cooling device comprises at least one of a sleeve around the battery cells, a plate of an at least partial housing around a plurality of battery cells, or at least one perforated plate.

8 . The cooling system ( 6 ) as claimed in claim 5 , wherein the phase change material of the latent heat store ( 19 ) is configure for a temperature range for heat generation of the battery cell ( 5 ) in an operating state in a range of 20° C. to 60° C.

9 . The cooling system ( 6 ) as claimed in claim 5 , further comprising a fire protection material located around the battery cells.

10 . The cooling system ( 6 ) as claimed in claim 5 , wherein the second cooling device ( 26 ) has at least one of a flexible hose ( 9 ) or a cooling plate which is finable with and passed through by a coolant ( 13 ).

11 . The cooling system ( 6 ) as claimed in claim 5 , wherein the second cooling device ( 26 ) is part of a stationary ground charging station ( 25 ) and the ground charging station ( 25 ) comprises an electrical charging device for the battery cell ( 5 ) and is configured to electrically contact the battery cells ( 5 ) for a charging process of the battery cell ( 5 ).

12 . The cooling system ( 6 ) as claimed in claim 5 , wherein the second cooling device ( 26 ) is part of a stationary ground charging station ( 25 ) and the ground charging station ( 25 ) comprises a holder for the battery ( 3 ) and is configured to connect the second cooling device ( 26 ) and the battery cooling device in a thermally conductive manner.

13 . The cooling system ( 6 ) as claimed in claim 5 , wherein the battery ( 3 ) comprises a busbar and the battery cell ( 5 ) is electrically conductively connected to the busbar.

14 . The cooling system ( 6 ) as claimed in claim 13 , wherein the battery cell ( 5 ) is electrically conductively connected to the busbar via at least one wire bond, the battery ( 3 ) comprises at least two battery cells ( 5 ) which are configured as cylindrical round cells ( 5 ) with a negatively polarized end face (N) and with a positively polarized end face (P), and the round cells ( 5 ) are geometrically oriented in a same way and are connected via the wire bond, on a same side of the battery cells.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2025
From: VOLOCOPTER GMBH
To: VOLOCOPTER TECHNOLOGIES GMBH
Reel/Frame 071898/0038 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2023
From: ZIEGLER, NILS
To: VOLOCOPTER GMBH
Reel/Frame 064327/0869 →