IP Library › Granted Patent US 12,296,701
Granted Patent B2
US 12,296,701 · App. 17/692,168 · Granted May 13, 2025

Electrically powered vehicle and method of controlling charging of electrically powered vehicle

Inventor: Yoshiyuki Tsuchiya (Nagoya, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B60L53/22B60L1/00B60L53/24B60L53/50B60L53/62H02J7/007182H02M3/1582B60L2210/12B60L2210/14B60L2210/30H02J7/0049H02J2207/20
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,296,701
App. No.
17/692,168
Granted
May 13, 2025
Kind
B2
Abstract

An inter-terminal voltage obtaining unit obtains an inter-terminal voltage of a battery. A comparator compares the inter-terminal voltage with a maximum output voltage of a charger. When relation of VB≤VCmax is satisfied, an AC charging relay is switched such that output electric power from the charger is supplied to a high-voltage side of a buck-boost converter. When relation of VB>VCmax is satisfied, the AC charging relay is switched such that an output voltage of the charger is supplied to a low-voltage side of the buck-boost converter and the buck-boost converter is activated.

Claims (79)

1. An electrically powered vehicle, comprising:

a power storage device chargeable with electric power supply supplied from an external power supply;

a voltage sensor configured to detect an inter-terminal voltage of the power storage device;

a booster having a high-voltage side connected to the power storage device, the booster being configured to boost a voltage of electric power provided to a low-voltage side of the booster and to provide electric power of the boosted voltage to the high-voltage side;

a first path through which the electric power supplied from the external power supply is supplied to the high-voltage side of the booster;

a second path through which the electric power supplied from the external power supply is supplied to the low-voltage side of the booster;

a charging relay configured to selectively switch a path for the electric power supplied from the external power supply to the first path or the second path; and

a controller configured to control the charging relay in accordance with the inter-terminal voltage of the power storage device detected by the voltage sensor, wherein

the controller is configured to

control the charging relay to select the first path in response to the power storage device being charged with the electric power supplied from the external power supply and the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than a voltage of the electric power supplied from the external power supply, and

switch the charging relay such that the path for the electric power is changed from the first path to the second path, and to activate the booster, in response to the power storage device being charged with the electric power supplied from the external power supply and the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the voltage of the electric power supplied from the external power supply.

2. The electrically powered vehicle according to claim 1 , wherein

the external power supply is an AC power supply configured to supply AC electric power to the electrically powered vehicle,

the electrically powered vehicle further comprises a charger configured to convert the AC electric power supplied from the AC power supply to DC electric power,

the first path is a path through which the DC electric power provided from the charger is supplied to the high-voltage side of the booster,

the second path is a path through which the DC electric power provided from the charger is supplied to the low-voltage side of the booster, and

the controller is configured to

control the charging relay to select the first path in response to the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than a voltage of the DC electric power provided from the charger, and

switch the charging relay such that the path for the DC electric power is changed from the first path to the second path, and to activate the booster, in response to the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the voltage of the DC electric power provided from the charger.

3. The electrically powered vehicle according to claim 2 , wherein

the controller is configured to

control the charging relay to select the first path in response to the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than an upper limit voltage which is an upper limit of the voltage provided from the charger, and

switch the charging relay such that the path for the DC electric power is changed from the first path to the second path, and to activate the booster, in response to the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the upper limit voltage.

4. The electrically powered vehicle according to claim 1 , wherein

the external power supply is a DC power supply configured to supply DC electric power to the electrically powered vehicle,

the electrically powered vehicle further comprises a DC inlet configured to receive input of the DC electric power supplied from the DC power supply,

the first path is a path through which the DC electric power provided to the DC inlet is supplied to the high-voltage side of the booster,

the second path is a path through which the DC electric power provided to the DC inlet is supplied to the low-voltage side of the booster, and

the controller is configured to

control the charging relay to select the first path in response to the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than a voltage of the DC electric power supplied from the DC power supply, and

switch the charging relay such that the path for the DC electric power is changed from the first path to the second path, and to activate the booster, in response to the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the voltage of the DC electric power supplied from the DC power supply.

5. The electrically powered vehicle according to claim 4 , wherein

the controller is configured to

control the charging relay to select the first path in response to the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than a maximum voltage which is maximum of the voltage of the DC electric power supplied from the DC power supply, and

switch the charging relay such that the path for the DC electric power is changed from the first path to the second path, and to activate the booster, in response to the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the maximum voltage.

6. The electrically powered vehicle according to claim 1 , wherein

the external power supply is an AC power supply configured to supply AC electric power to the electrically powered vehicle or a DC power supply configured to supply DC electric power to the electrically powered vehicle,

the electrically powered vehicle further comprises:

a DC inlet configured to receive input of the DC electric power supplied from the DC power supply;

a first DC path through which the DC electric power provided to the DC inlet is supplied to the high-voltage side of the booster;

a second DC path through which the DC electric power provided to the DC inlet is supplied to the low-voltage side of the booster;

a DC charging relay configured to selectively switch a path for the DC electric power supplied from the DC power supply to the first DC path or the second DC path; and

a charger configured to convert the AC electric power supplied from the AC power supply to DC electric power,

the first path is a path through which the DC electric power provided from the charger is supplied to the high-voltage side of the booster,

the second path is a path through which the DC electric power provided from the charger is supplied to the low-voltage side of the booster,

the controller is configured to

control the DC charging relay to select the first DC path in response to the power storage device being charged with the DC electric power provided to the DC inlet and the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than a voltage of the DC electric power supplied from the DC power supply, and

switch the DC charging relay such that the path for the DC electric power is changed from the first DC path to the second DC path, and to activate the booster, in response to the power storage device being charged with the DC electric power provided to the DC inlet and the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the voltage of the DC electric power supplied from the DC power supply, and

the controller is configured to

control the charging relay to select the first path in response to the power storage device being charged with the DC electric power provided from the charger and the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than a voltage of the DC electric power provided from the charger, and

switch the charging relay such that the path for the DC electric power is changed from the first path to the second path, and to activate the booster, in response to the power storage device being charged with the DC electric power provided from the charger and the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the voltage of the DC electric power provided from the charger.

7. The electrically powered vehicle according to claim 6 , wherein

the controller is configured to

control the DC charging relay to select the first DC path in response to the power storage device being charged with the DC electric power provided to the DC inlet and the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than a maximum voltage which is maximum of the voltage of the DC electric power supplied from the DC power supply, and

switch the DC charging relay such that the path for the DC electric power is changed from the first DC path to the second DC path, and to activate the booster, in response to the power storage device being charged with the DC electric power provided to the DC inlet and the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the maximum voltage, and

the controller is configured to

control the charging relay to select the first path in response to the power storage device being charged with the DC electric power provided from the charger and the inter-terminal voltage of the power storage device detected by the voltage sensor being lower than an upper limit voltage which is an upper limit of the voltage provided from the charger, and

switch the charging relay such that the path for the DC electric power is changed from the first path to the second path, and to activate the booster, in response to the power storage device being charged with the DC electric power provided from the charger and the inter-terminal voltage of the power storage device detected by the voltage sensor exceeding the upper limit voltage.

8. The electrically powered vehicle according to claim 1 , wherein

the booster is a buck-boost converter, and

the buck-boost converter is configured to

boost the voltage of electric power provided to the low-voltage side and provide the boosted voltage to the high-voltage side, and

lower the voltage of electric power provided to the high-voltage side and provide the lowered voltage to the low-voltage side.

9. The electrically powered vehicle according to claim 8 , further comprising

auxiliary machinery connected to the low-voltage side of the buck-boost converter.

10. A method of controlling charging of an electrically powered vehicle,

the electrically powered vehicle including

a charger that converts AC electric power supplied from an external power supply to DC electric power,

a power storage device chargeable with the DC electric power provided from the charger,

a voltage sensor that detects an inter-terminal voltage of the power storage device,

a booster, the booster having a high-voltage side connected to the power storage device, the booster being configured to boost a voltage of the DC electric power provided to a low-voltage side of the booster and to provide the DC electric power of the boosted voltage to the high-voltage side,

a first path through which the DC electric power provided from the charger is supplied to the high-voltage side of the booster,

a second path through which the DC electric power provided from the charger is supplied to the low-voltage side of the booster, and

a charging relay that selectively switches a path for the DC electric power provided from the charger to the first path or the second path,

the method comprising:

obtaining the inter-terminal voltage of the power storage device detected by the voltage sensor during an operation of the charger;

comparing an upper limit voltage which is an upper limit of a voltage provided from the charger with the inter-terminal voltage detected by the voltage sensor during the operation of the charger;

charging the power storage device by controlling the charging relay to select the first path without activation of the booster in response to the inter-terminal voltage detected by the voltage sensor during the operation of the charger being lower than the upper limit voltage; and

charging the power storage device by switching the charging relay such that the path for the DC electric power is changed from the first path to the second path, and activating the booster, in response to the inter-terminal voltage detected by the voltage sensor during the operation of the charger exceeding the upper limit voltage.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2022
From: TSUCHIYA, YOSHIYUKI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 059232/0796 →
Priority Claims (1)
JP 2021-041588 · Mar 15, 2021 · national
Continuity (1)
Related Publication 20220289057A1 · Sep 15, 2022
References Cited (14)
US 20130257375A1 · Ang · 2013 [cited by examiner]
US 20160207403A1 · Iida · 2016 [cited by examiner]
US 20160325636A1 · Masuda · 2016 [cited by examiner]
US 20180138730A1 · Fuchs · 2018 [cited by examiner]
US 20190070971A1 · Kusumi et al. · 2019 [cited by applicant]
US 20190359072A1 · Takeda · 2019 [cited by examiner]
US 20190359074A1 · Kume · 2019 [cited by examiner]
US 20200106320A1 · Okamoto et al. · 2020 [cited by applicant]
CN 108068650A · 2018 [cited by applicant]
CN 110979053A · 2020 [cited by applicant]
EP 3459786A1 · 2019 [cited by applicant]
JP 2010166790A · 2010 [cited by applicant]
JP 201947677A · 2019 [cited by applicant]
JP 2020058131A · 2020 [cited by applicant]