IP Library › Granted Patent US 11,682,535
Granted Patent B2
US 11,682,535 · App. 17/692,878 · Granted Jun 20, 2023

Rocker switch

Inventors: Michael Maragni (Manchester, MO); Leane Darnold (Kirkwood, MO); Phil Hampton (St. Louis, MO)
Assignee: Essex Industries, Inc.
H01H23/16H01H23/08
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Quick Facts
Patent No.
US 11,682,535
App. No.
17/692,878
Granted
Jun 20, 2023
Kind
B2
Abstract

A rocker switch that can include multiple redundancy at each position. Specifically, the rocker switch is a two-position rocker switch with both positions in line and with double or triple redundancy at each position. The rocker switch still provides a user with definitive snap “on” switching and the snap positions which can be used to activate multiple redundant internal circuit switches to provide for increased reliability of switch operation.

Claims (58)

1. A rocker switch comprising:

a switch head;

a button support attached to said switch head and configured to rotate to a first detent position located on a first side of a center position and a second detent position located on a second side opposing said first side of said center position;

a first lever arm with a first rotation point arranged on said second side;

a second lever arm with a second rotation point arranged on said first side;

a first circuit switch arranged so as to be switched when said first lever arm is rotated about said first rotation point;

a second circuit switch arranged so as to be switched when said second lever arm is rotated about said second rotation point;

a first snap feel mechanism, said first snap feel mechanism comprising:

a first pin having a ball end, a base, and a center section therebetween; and

a first ball bearing;

wherein said first lever pushes said first pin against a first pin biasing mechanism;

wherein, as said first lever pushes said first pin, said first ball bearing is pushed from being adjacent said center section of said first pin and against a first bearing biasing mechanism by said ball end of said first pin; and

wherein said first ball bearing is adjacent said ball end of said first pin when said first lever engages said first circuit switch; and

a second snap feel mechanism, said second snap feel mechanism comprising:

a second pin having a ball end, a base, and a center section therebetween; and

a second ball bearing;

wherein said second lever pushes said second pin against a second pin biasing mechanism;

wherein, as said second lever pushes said second pin, said second ball bearing is pushed from being adjacent said center section of said second pin and against a second bearing biasing mechanism by said ball end of said second pin; and

wherein said second ball bearing is adjacent said ball end of said second pin when said second lever engages said second circuit switch;

wherein moving said switch head in a first direction from a stable position causes:

said button support to rotate from said center position to said first detent position;

said button support to depress said first lever arm about said first rotation point; and

said first lever arm to engage said first circuit switch; and

wherein moving said switch head in a second direction opposing said first direction from said stable position causes:

said button support to rotate from said center position to said second detent position;

said button support to depress said second lever arm about said second rotation point; and

said second lever arm to engage said second circuit switch.

2. The rocker switch of claim 1 , wherein said first snap feel mechanism will bias said button support to said center position.

3. The rocker switch of claim 1 , wherein said second snap feel mechanism will bias said button support to said center position.

4. The rocker switch of claim 1 , wherein said first circuit switch is one of a plurality of switches engaged by said first lever arm.

5. The rocker switch of claim 4 , wherein said plurality of switches engaged by said first lever arm includes two switches.

6. The rocker switch of claim 4 , wherein said plurality of switches engaged by said first lever arm includes three switches.

7. The rocker switch of claim 1 , wherein said switch head is generally a trapezoidal prism.

8. The rocker switch of claim 1 , wherein said switch head is generally a squircle.

9. The rocker switch of claim 1 , wherein said ball end is generally a sphere.

10. The rocker switch of claim 1 , wherein said ball end is generally a capsule.

11. A rocker switch comprising:

a switch head;

a button support attached to said switch head and configured to rotate to a detent position located on a first side of a center position;

a lever arm with a rotation point arranged on a second side opposing said first side of said center position;

a circuit switch arranged so as to be switched when said lever arm is rotated about said rotation point; and

a snap feel mechanism, said snap feel mechanism comprising:

a pin having a ball end, a base, and a center section therebetween; and

a ball bearing;

wherein said lever pushes said pin against a pin biasing mechanism; and

wherein, as said lever pushes said pin, said ball bearing is pushed from being adjacent said center section and against a bearing biasing mechanism by said ball end;

wherein said ball bearing is adjacent said ball end when said lever engages said circuit switch; and

wherein moving said switch head in a first direction from a stable position causes:

said button support to rotate from said center position to said detent position;

said button support to depress said lever arm about said rotation point; and

said lever arm to engage said circuit switch.

12. The rocker switch of claim 11 , wherein said first circuit switch is one of a plurality of switches engaged by said first lever arm.

13. The rocker switch of claim 12 , wherein said plurality of switches engaged by said first lever arm includes two switches.

14. The rocker switch of claim 12 , wherein said plurality of switches engaged by said first lever arm includes three switches.

15. The rocker switch of claim 11 , wherein said switch head is generally a trapezoidal prism.

16. The rocker switch of claim 11 , wherein said switch head is generally a squircle.

17. The rocker switch of claim 11 , wherein said ball end is generally a sphere.

18. The rocker switch of claim 11 , wherein said ball end is generally a capsule.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2022
From: MARAGNI, MICHAEL; DARNOLD, LEANE; HAMPTON, PHIL
To: ESSEX INDUSTRIES, INC.
Reel/Frame 059507/0878 →
Continuity (2)
Provisional Application 63160303 · Mar 12, 2021
Related Publication 20220293363A1 · Sep 15, 2022
Cited By (2)
US 12,291,326 US 12,297,772