Automated O-ring processing stations and related methods
Processing O-rings in an automated mass production system includes advancing an O-ring retainer toward a loading position in alignment with an output end of a feed device, discharging a leading O-ring from the output end in electronic synchronization with advancement of the O-ring retainer to the loading position to initiate loading of the O-ring into the retainer prior to the retainer arriving at the loading position, after loading the O-ring into the retainer, advancing the retainer away from the loading position toward an unloading position, and moving an end effector in electronic synchronization with advancement of the retainer to the unloading position to synchronize arrival of the retainer at the unloading position with arrival of the end effector at a pick-up position in alignment with the O-ring at the unloading position for pick up of the O-ring by the end effector.
1. A method of processing O-rings in an automated mass production system, comprising:
a) advancing an O-ring retainer of an indexing device toward a loading position in alignment with an output end of a feed device;
b) discharging a leading O-ring from the output end of the feed device in electronic synchronization with advancement of the O-ring retainer to the loading position to initiate loading of the O-ring into the retainer prior to the retainer arriving at the loading position;
c) after loading the O-ring into the retainer, advancing the retainer away from the loading position toward an unloading position; and
d) moving an end effector in electronic synchronization with advancement of the retainer to the unloading position to synchronize arrival of the retainer at the unloading position with arrival of the end effector at a pick-up position in alignment with the O-ring in the retainer at the unloading position for pick up of the O-ring by the end effector.
2. The method of claim 1 , wherein the end effector arrives at the pick-up position after the retainer arrives at the unloading position.
3. The method of claim 2 , further comprising: (e), after (d), operating the end effector to grip the O-ring.
4. The method of claim 3 , further comprising: (f), after (e), moving the end effector in electronic synchronization with advancement of a carrier along a track to synchronize arrival of the carrier at a stop position with arrival of the end effector at a drop-off position in alignment with a workpiece held by the carrier at the stop position for installation of the O-ring on the workpiece by the end effector.
5. The method of claim 4 , wherein the end effector arrives at the drop-off position after the carrier arrives at the stop position.
6. The method of claim 4 , further comprising expanding the O-ring during movement of the end effector from the pick-up position toward the drop-off position and releasing the O-ring onto the workpiece when at the drop-off position.
7. The method of claim 4 , wherein the indexing device includes a plurality of retainers, and the method comprises performing steps (a) to (f) for each retainer.
8. The method of claim 7 , wherein the retainers are fixed to a rotary platform and advanced through rotation of the platform about a vertical axis.
9. The method of claim 1 , further comprising, prior to (b), separating a leading O-ring from a stream of trailing O-rings in the feed device by closing a separation gate rearward of the O-ring to inhibit advancement of the trailing O-rings toward the output end, and wherein (b) includes (i) opening a discharge gate at the output end of the feed device to permit discharge of a leading O-ring from the output end and (ii) accelerating the leading O-ring toward the output end.
10. A method of processing O-rings in an automated mass production system, comprising:
a) advancing a plurality of O-ring retainers of an indexing device sequentially through a loading position in alignment with an output end of a feed device to transfer O-rings from the output end to the retainers, the retainers arranged in a plurality of retainer sets, each retainer set including at least two retainers;
b) after loading an O-ring in each retainer of a retainer set, advancing the retainer set toward an unloading position spaced apart from the loading position; and
c) moving a plurality of end effectors together in electronic synchronization with advancement of the retainer set to the unloading position to synchronize arrival of the retainer set at the unloading position with arrival of the end effectors at a pick-up position, in which each end effector is in alignment with an O-ring held by a corresponding retainer of the retainer set at the unloading position for simultaneous pick up of the O-rings in the retainer set by the end effectors.
11. The method of claim 10 , further comprising: (d), after (c), operating the end effectors to simultaneously grip the O-rings in the retainer set at the unloading position.
12. The method of claim 11 , further comprising: (e), after (d), moving the end effectors together in electronic synchronization with advancement of a carrier along a track to synchronize arrival of the carrier at a stop position with arrival of the end effectors at a drop-off position, in which each end effector is in alignment with a corresponding workpiece held by the carrier at the stop position for simultaneous installation of the O-rings on the workpieces by the end effectors.
13. The method of claim 12 , further comprising, repeating (a) to (e) for each retainer set of the indexing device to install O-rings on workpieces held by subsequent carriers in a continuous mass production process.
14. The method of claim 13 , wherein (a) includes advancing a first retainer of a first retainer set to the loading position while advancing a second retainer set to the unloading position.
15. The method of claim 14 , wherein (a) includes advancing a second retainer of the first retainer set to the loading position while advancing the second retainer set away from the unloading position toward the loading position.
16. The method of claim 14 , wherein (a) includes advancing the second retainer of the first retainer set to the loading position while moving the end effectors toward the drop-off position to install O-rings picked up from the second retainer set.