IP Library › Granted Patent US 12,630,051
Granted Patent B2
US 12,630,051 · App. 17/700,140 · Granted May 19, 2026

Vehicle battery diagnosis method and system

Inventor: Chun Yong Kang (Yongin-si, KR)
Assignees: HYUNDAI MOTOR COMPANY; KIA CORPORATION
B60L58/16B60L58/12B60L58/25G01R31/367G01R31/374G01R31/3835G01R31/392H02J7/82H02J7/84H02J7/96
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Quick Facts
Patent No.
US 12,630,051
App. No.
17/700,140
Granted
May 19, 2026
Kind
B2
Abstract

A vehicle battery diagnosis method and system are provided. A controller completes charging a battery by stopping supply of current from a charger to the battery. The controller measures a relaxation voltage corresponding to a decrement of a voltage of the battery during a predetermined time period directly after the charging of the battery is completed. The controller estimates the state of health (SoH) of the battery in accordance with the relaxation voltage.

Claims (32)

1 . A vehicle battery diagnosis method comprising:

completing, by a controller, charging a battery by stopping a supply of current from a charger to the battery;

measuring, by the controller, a relaxation voltage, wherein the relaxation voltage is a voltage difference between a voltage of the battery at a completion of charging and a voltage of the battery after a predetermined time period from the completion of charging; and

determining, by the controller, a state of health (SoH) of the battery based on the relaxation voltage and a duration of a constant current charging mode,

wherein the charger operates in the constant current charging mode in which the charger charges the battery by supplying a charging current having a predetermined magnitude to the battery until the voltage of the battery reaches a predetermined reference value, and

wherein, in the determining of the SoH of the battery, the SoH is determined by applying the duration of the constant current charging mode and the relaxation voltage to at least one SoH table in which an estimated SoH value corresponding to the duration of the constant current charging mode and the relaxation voltage are set in advance.

2 . The method according to claim 1 , wherein the charger operates in a constant voltage charging mode in which the charger charges the battery by applying a charging voltage having a predetermined magnitude to the battery when the voltage of the battery reaches a predetermined reference value in the constant current charging mode.

3 . The method according to claim 2 , further comprising: before completing the charging, determining,

by the controller, whether the battery malfunctions in accordance with a time section in which the constant current charging mode is activated.

4 . The method according to claim 3 , wherein, in the determining whether the battery malfunctions, the battery is determined as malfunctioning when a difference between a reference constant current charging time corresponding to a temperature and a state of charge of the battery and a time section in which the constant current charging mode is activated is outside a predetermined range.

5 . The method according to claim 3 , wherein the determination of whether or not the battery malfunctions comprises:

determining a reference constant current time corresponding to an actually-measured temperature of the battery and a state of charge of the battery from a constant current charging time table in which a reference constant current charging time is set in advance to correspond to a temperature of the battery and the state of charge of the battery; and

when a difference between the reference constant current time and a time in which the constant current charging mode is activated is outside a predetermined range, determining the battery as malfunctioning.

6 . The method according to claim 5 , wherein the constant current charging time table comprises a plurality of constant current charging time tables according to the SoH of the battery.

7 . The method according to claim 1 , wherein the at least one SoH table comprises a plurality of SoH tables according to the temperature of the battery.

8 . The method according to claim 1 , wherein, in the SoH table, the estimated SoH value is determined by linearly dividing a section between the relaxation voltage measured from a fresh sample of the battery and the relaxation voltage measured from an end-of-life (EOL) sample of the battery.

9 . The method according to claim 8 , wherein the EOL sample comprises a 90 th percentile battery selected from a group of samples comprising a plurality of EOL batteries.

10 . A vehicle battery diagnosis system operating in a constant current charging mode to supply a charging current having a predetermined magnitude to a battery of a vehicle and in a constant voltage charging mode to provide a charging voltage having a predetermined magnitude to the battery when a voltage of the battery in the constant current charging mode reaches a predetermined reference value, the system comprising:

a memory comprising a constant current charging time table in which a reference constant current charging time corresponding to a temperature of the battery and a state of charge of the battery are set in advance and a state of health (SoH) table in which an estimated SoH value corresponding to a time section in which the constant current charging mode is activated and the relaxation voltage are set in advance; and

a processor completing charging of the battery by stopping supply of current from a charger to the battery, measuring a relaxation voltage corresponding to a decrement of the voltage of the battery during a predetermined time period directly after the charging of the battery is completed, and diagnosing the battery by applying the temperature of the battery, the state of charge of the battery, the time section in which the constant current charging mode is activated, and the relaxation voltage to the constant current charging time table and the SoH table.

11 . The system according to claim 10 , wherein the processor determines a reference constant current time corresponding to a measured temperature of the battery and the state of charge of the battery from the constant current charging time table and, when a difference between the determined reference constant current time and a time in which the constant current charging mode is activated is out of a predetermined range, determines the battery as malfunctioning.

12 . The system according to claim 10 , wherein the constant current charging time table comprises a plurality of constant current charging time tables according to the SoH of the battery.

13 . The system according to claim 10 , wherein the processor determines the SoH of the battery by applying a measured time section in which the constant current charging mode is activated and an measured relaxation voltage to the SoH table.

14 . The system according to claim 10 , wherein the SoH table comprises a plurality of SoH tables according to the temperature of the battery.

15 . The system according to claim 10 , wherein the estimated SoH value is determined by linearly dividing a section between the relaxation voltage measured from a fresh sample of the battery and the relaxation voltage measured from an end-of-life (EOL) sample of the battery.

16 . The system according to claim 15 , wherein the EOL sample comprises a 90 th percentile battery selected from a group of samples comprising a plurality of EOL batteries.

17 . A vehicle battery diagnosis system operating in a constant current charging mode to supply a charging current having a predetermined magnitude to a battery of a vehicle until a voltage of the battery reaches a predetermined reference value, the system comprising:

a controller configured to:

complete charging of the battery by stopping supply of current from a charger to the battery;

measure a relaxation voltage corresponding to a voltage difference between a voltage of the battery at completion of charging and a voltage of the battery after a predetermined time period from the completion of charging;

determine the state of state of health (SoH) of the battery, based on the relaxation voltage and the duration of a constant current charging mode,

wherein the controller determines the SoH by applying the duration of the constant current charging mode and the relaxation voltage to at least one SoH table in which an estimated SoH value corresponding to the duration of the constant current charging mode and the relaxation voltage are set in advance.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2022
From: KANG, CHUN YONG
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 059339/0929 →
Priority Claims (1)
KR 10-2021-0090345 · Jul 9, 2021 · national
Continuity (1)
Related Publication 20230009288A1 · Jan 12, 2023
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