IP Library › Granted Patent US 11,801,647
Granted Patent B2
US 11,801,647 · App. 17/701,734 · Granted Oct 31, 2023

Modeling method for a workpiece and the workpiece

Inventors: Jun Mitake (Tokyo, JP); Tsuneo Endo (Wako, JP); Yuta Kurosawa (Wako, JP)
Assignee: SOLIZE CORPORATION
B29C64/40B29C64/188B29C64/35B33Y10/00B33Y40/00B33Y80/00
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Quick Facts
Patent No.
US 11,801,647
App. No.
17/701,734
Granted
Oct 31, 2023
Kind
B2
Abstract

A modeling method for a workpiece and the workpiece are provided. When the workpiece, at least a part of the workpiece has a hollow region and two or more openings linking an inside and the outside of the hollow region, is additively manufactured, a temporary closure to block at least one of the two or more openings of the hollow region is manufactured at a same time as laminating of a wall section of the hollow region. A peripheral edge of the temporary closure joined to the wall section, and the temporary closure has a flow hole allowing a fluid to flow in or out of the hollow region, then the temporary closure is removed after the fluid has flowed in or out.

Claims (24)

1. A modeling method for a workpiece to be additively manufactured by a 3D printer, comprising the following steps of:

additively manufacturing the workpiece, wherein at least a part of the workpiece has a hollow region and two or more openings, and the two or more openings link the hollow region and an inside and outside of the hollow region,

additively manufacturing a temporary closure blocking at least one of the two or more openings of the hollow region at a same time as additively manufacturing a wall section of the hollow region,

joining a peripheral edge of the temporary closure to the wall section,

wherein the temporary closure has a flow hole allowing a fluid to flow in or out of the hollow region, and

after the fluid has flowed in or out, then the temporary closure is removed.

2. The modeling method according to claim 1 , wherein at least a part of the hollow region is cylindrical.

3. The modeling method according to claim 1 , wherein the temporary closure has a tapered shape in a laminating direction.

4. The modeling method according to claim 1 , wherein a remaining modeling material inside the hollow region is removed by the fluid.

5. The modeling method according to claim 1 , comprising a step of implementing a pressure test or a decompression test of the inside of the hollow region by the fluid.

6. The modeling method according to claim 1 , wherein the temporary closure has a conical shape, and the flow hole is formed in a cylindrical boss section provided at an apex of the cylindrical boss section.

7. The modeling method according to claim 1 , wherein the temporary closure also serves as a support member during the step of additive manufacturing.

8. The modeling method according to claim 1 , wherein the two or more openings not blocked by the temporary closure is provided with holes, wherein each of the holes has an opening area equal to or smaller than 100 mm 2 .

9. The modeling method according to claim 1 , wherein a thickness of the temporary closure is equal to or smaller than 1 mm.

10. The modeling method according to claim 1 , wherein a number of the flow holes is less than a number of the two or more openings closed by the temporary closure.

11. The modeling method according to claim 2 , wherein the temporary closure has a tapered shape in a laminating direction.

12. The modeling method according to claim 2 , wherein a remaining modeling material inside the hollow region is removed by the fluid.

13. The modeling method according to claim 3 , wherein a remaining modeling material inside the hollow region is removed by the fluid.

14. The modeling method according to claim 2 , comprising a step of implementing a pressure test or a decompression test of the inside of the hollow region by the fluid.

15. The modeling method according to claim 3 , comprising a step of implementing a pressure test or a decompression test of the inside of the hollow region by the fluid.

16. The modeling method according to claim 2 , wherein the temporary closure has a conical shape, and the flow hole is formed in a cylindrical boss section provided at an apex of the cylindrical boss section.

17. The modeling method according to claim 2 , wherein the temporary closure has a conical shape, and the flow hole is formed in a cylindrical boss section provided at an apex of the cylindrical boss section.

18. The modeling method according to claim 2 , wherein the temporary closure also serves as a support member during the step of additive manufacturing.

19. The modeling method according to claim 3 , wherein the temporary closure also serves as a support member during the step of additive manufacturing.

Assignments (2)
CHANGE OF NAME Recorded Sep 12, 2025
From: SOLIZE CORPORATION
To: SOLIZE HOLDINGS CO., LTD.
Reel/Frame 074090/0509 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2022
From: MITAKE, JUN; ENDO, TSUNEO; KUROSAWA, YUTA
To: SOLIZE CORPORATION; HONDA MOTOR CO., LTD.
Reel/Frame 059479/0938 →
Priority Claims (1)
JP 2021-052438 · Mar 25, 2021 · national
Continuity (1)
Related Publication 20220305737A1 · Sep 29, 2022