IP Library Granted Patent US 11,866,120
Granted Patent B2
US 11,866,120 · App. 17/716,919 · Granted Jan 9, 2024

Method and apparatus for an adjustable damper

Inventors: Everet Ericksen (Woodland, CA); Robert C. Fox (Scotts Valley, CA); David Batterbee (Buckingham, GB); John Marking (El Cajon, CA)
Assignee: Fox Factory, Inc.
B62K25/08B60G17/08F16F9/465F16F9/5126B62K2025/044
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Quick Facts
Patent No.
US 11,866,120
App. No.
17/716,919
Filed
Apr 8, 2022
Granted
Jan 9, 2024
Kind
B2
Art Unit
3657
USPC
188/313
Abstract

A vehicle suspension damper is described. The vehicle suspension damper includes: a pilot valve assembly; a primary valve; and an adjuster, wherein the pilot valve assembly meters fluid to the primary valve, and the adjuster moves the primary valve.

Claims (21)

1. A vehicle suspension damper comprising:

a primary valve;

a pilot valve assembly, said pilot valve assembly comprising:

an adjustable pilot spool configured for controlling a pressure inside said primary valve;

a bleed passage; and

a flow control orifice for limiting flow through into said bleed passage;

an externally-adjustable adjuster, wherein said pilot valve assembly meters fluid to said primary valve, and movement of said externally-adjustable adjuster varies an effective orifice size of said adjustable pilot spool, said externally-adjustable adjuster disposed at a top cap of said vehicle suspension damper, and wherein said adjuster moves said primary valve in response to a current delivered from a power source;

a set of shims coupled to said primary valve, wherein a position of said adjustable pilot spool corresponds to an increase of pressure inside said primary valve and an increase of an axial force on said set of shims by said primary valve;

a damper cylinder;

a base valve assembly;

an elastic bladder;

a first fluid flow path configured for providing a first fluid pathway for a movement of a first portion of said fluid through and between said damper cylinder, said base valve assembly, and said elastic bladder, wherein during at least one of a compression and a rebound of said vehicle suspension damper, said first portion of said fluid flows through said first fluid flow path, and during a damping of said compression and said rebound, said pilot valve assembly at least partially obstructs said first fluid flow path;

a set of shims coupled to said base valve assembly, wherein a position of said pilot valve assembly corresponds to an increase of pressure inside said base valve assembly and an increase of an axial force on said set of shims by said base valve assembly;

an armature coupled with said externally-adjustable adjuster and said pilot valve assembly; and

a coil, wherein said coil electromagnetically interacts with said armature in response to a current delivered from a power source, wherein when said armature moves, an adjustable pilot spool of said pilot valve assembly moves in corresponding axial positions relative to said coil.

2. The vehicle suspension damper of claim 1 , wherein said externally-adjustable adjuster moves said primary valve in response to a current delivered from a power source.

3. The vehicle suspension damper of claim 2 , wherein an amount of said current to be delivered by said power source is predetermined.

4. The vehicle suspension damper of claim 3 , wherein said power source comprises:

a solenoid.

5. The vehicle suspension damper of claim 1 further comprising:

a latching solenoid coupled to said pilot valve assembly, said latching solenoid configured to adjust said pilot valve assembly.

Assignments (2)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2022
From: ERICKSEN, EVERET; FOX, ROBERT C.; BATTERBEE, DAVID; MARKING, JOHN
To: FOX FACTORY, INC.
Reel/Frame 059658/0354 →
Continuity (18)
Continuation 16938484 · Jul 24, 2020
Continuation 16224516 · Dec 18, 2018
Continuation 15599469 · May 19, 2017
Continuation 14690267 · Apr 17, 2015
Division 13843704 · Mar 15, 2013
Continuation In Part 13485401 · May 31, 2012
Continuation In Part 12684072 · Jan 7, 2010
Continuation In Part 13189216 · Jul 22, 2011
Continuation In Part 13010697 · Jan 20, 2011
Continuation In Part 13175244 · Jul 1, 2011
Provisional Application 61709041 · Oct 2, 2012
Provisional Application 61667327 · Jul 2, 2012
Provisional Application 61491858 · May 31, 2011
Provisional Application 61645465 · May 10, 2012
Provisional Application 61143152 · Jan 7, 2009
Provisional Application 61296826 · Jan 20, 2010
Provisional Application 61361127 · Jul 2, 2010
Related Publication 20230002002A1 · Jan 5, 2023
Cited By (8)
US 12,257,871 US 12,371,122 US 12,377,699 US 12,504,053 US 12,504,054 US 12,539,729 US 12,583,276 US 12,698,818