IP Library Granted Patent US 11,851,876
Granted Patent B2
US 11,851,876 · App. 17/719,696 · Granted Dec 26, 2023

Systems and methods for a wall assembly having an acoustic panel

Inventor: Randall C. Hartwick (Tempe, AZ)
Assignee: HercuTech, Inc.
E04C2/2885E04C2/38E04C2/40E04C2/46E04C2/526E04C2002/004
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Quick Facts
Patent No.
US 11,851,876
App. No.
17/719,696
Granted
Dec 26, 2023
Kind
B2
Abstract

Various embodiments for a wall assembly having an acoustic panel defining a plurality of thru-holes that act to break low density mechanically coupled pathways for sound transmission through the acoustic panel for reducing sound transmission are disclosed herein.

Claims (33)

1. A wall assembly comprising:

an acoustic panel having a panel body defining a front side, a rear side, a top side, a bottom side, a first lateral side, and a second lateral side opposite the first lateral side, and a plurality of thru-holes defined through the panel body between the front side and the rear side;

a first drywall panel attached to the front side of the panel body; and

a second drywall panel attached to the rear side of the panel body

wherein the panel body defines a plurality of vertical voids formed between the top side and the bottom side of the panel body, and wherein the panel body further defines a plurality of vertical slits formed along the front side and rear side between the top side and the bottom side of the panel body, each vertical slit of the plurality of vertical slits being in communication with a respective vertical void of the plurality of vertical voids.

2. The wall assembly of claim 1 , wherein the panel body is made from an expanded polystyrene (EPS) material.

3. The wall assembly of claim 1 , wherein the panel body has a thickness t and wherein each of the plurality of thru-holes has a diameter d equal to half the thickness of the panel body.

4. The wall assembly of claim 1 , wherein the plurality of thru-holes is arranged in a grid array formed along the panel body.

5. The wall assembly of claim 1 , further comprising:

a plurality of reinforcement strips, each reinforcement strip of the plurality of reinforcement strips comprising an elongated body defining a plurality of laterally extending tab portions, each reinforcement strip being configured for disposal within a respective vertical slit of the plurality of vertical slits such that the plurality of laterally extending tab portions couple within a respective vertical void of the plurality of vertical voids.

6. The wall assembly of claim 5 , wherein each vertical void of the plurality of vertical voids is configured to receive a bonding material that forms a portion of a rigid internal structure and bonds each respective reinforcement strip to the panel body.

7. The wall assembly of claim 1 , wherein the top side of the panel body forms a top horizontal void, and the bottom side of the panel body forms a bottom horizontal void.

8. The wall assembly of claim 7 , wherein the top horizontal void and the bottom horizontal void are configured to receive a bonding material that forms a portion of a rigid internal structure.

9. The wall assembly of claim 1 , further comprising:

a bottom track configured for engagement with the bottom side of the panel body.

10. The wall assembly of claim 1 , wherein the first lateral side forms a concave surface, and the second lateral side forms a convex surface to enable interlocking of a plurality of panel bodies.

11. A wall assembly comprising:

an acoustic panel having a panel body defining a front side, a rear side, a top side, a bottom side, a first lateral side, and a second lateral side opposite the first lateral side, and a plurality of thru-holes defined through the panel body between the front side and the rear side;

a first drywall panel attached to the front side of the panel body;

a second drywall panel attached to the rear side of the panel body; and

a pair of top tracks configured for engagement with the top side of the panel body.

12. An acoustic panel comprising:

a panel body defining a front side, a rear side, a top side, a bottom side, a first lateral side, and a second lateral side opposite the first lateral side; and

a plurality of thru-holes defined through the panel body;

wherein each thru-hole of the plurality of thru-holes reduces a number of mechanically coupled paths of a transmitted sound wave between the front side of the panel body and the rear side of the panel body to reduce sound transmission from the front side of the panel body to the rear side of the panel body

wherein the panel body defines a plurality of vertical voids formed between the top side and the bottom side of the panel body, and wherein the panel body further defines a plurality of vertical slits formed along the front side and rear side between the top side and the bottom side of the panel body, each vertical slit of the plurality of vertical slits being in communication with a respective vertical void of the plurality of vertical voids.

13. The acoustic panel of claim 12 , wherein the plurality of thru-holes is configured to reduce sound wave transmission through the panel body in a frequency range of 250-400 Hz.

14. The acoustic panel of claim 12 , wherein the panel body is made from an expanded polystyrene (EPS) material.

15. The acoustic panel of claim 12 , wherein each vertical slit of the plurality of vertical slits is configured to receive a respective reinforcement strip of a plurality of reinforcement strips, each reinforcement strip of the plurality of reinforcement strips comprising an elongated body defining a plurality of laterally extending tab portions, each reinforcement strip being configured for disposal within a respective vertical slit of the plurality of vertical slits such that the plurality of laterally extending tab portions couple within a respective vertical void of the plurality of vertical voids.

16. The acoustic panel of claim 12 , wherein each vertical void of the plurality of vertical voids is configured to receive a bonding material that forms a portion of a rigid internal structure and bonds a respective reinforcement strip to the panel body.

17. The acoustic panel of claim 12 , wherein the top side of the panel body forms a top horizontal void, and the bottom side of the panel body forms a bottom horizontal void.

18. The acoustic panel of claim 17 , wherein the top horizontal void and the bottom horizontal void are configured to receive a bonding material that forms a portion of a rigid internal structure.

19. The acoustic panel of claim 12 , wherein the first lateral side forms a concave surface, and the second lateral side forms a convex surface to enable interlocking of a plurality of panel bodies.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2025
From: HERCUTECH INC.
To: TREMCO CPG INC.
Reel/Frame 070714/0195 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2022
From: HARTWICK, RANDALL C.
To: HERCUTECH INC.
Reel/Frame 061165/0359 →
Continuity (2)
Provisional Application 63174294 · Apr 13, 2021
Related Publication 20220325522A1 · Oct 13, 2022