Monolithic two-axis flexure with center hole feature
Flexure structures, assemblies incorporating flexure structures, and methods utilizing flexure structures to support objects are provided. A flexure structure as disclosed can be formed monolithically from a single piece of material, includes a center aperture to accommodate at least portions of other elements or structures, allows for rotation of a supported object in two axes with very little translational movement of the supported object, provides mounting fixtures on opposite sides of the flexure structure, and has a relatively high load capacity. Flexure structures include base mounts that can each be joined to a first side of an interconnect structure by flexure blades, and object mounts that are each joined to a second side of the interconnect structure by flexure blades. The flexure structure can be a generally annular structure, with the center aperture formed or defined at least in part by the interconnect structure.
1. A structure for supporting an object, comprising:
a first base mount having a first base mounting interface;
a second base mount having a second base mounting interface;
a first object mount having a first supported object mounting interface;
a second object mount having a second supported object mounting interface;
a generally annular interconnect structure, wherein the generally annular interconnect structure defines an aperture;
a first flexure unit, wherein the first flexure unit joins the first base mount to the generally annular interconnect structure;
a second flexure unit, wherein the second flexure unit joins the second base mount to the generally annular interconnect structure;
a third flexure unit, wherein the third flexure unit joins the first object mount to the generally annular interconnect structure; and
a fourth flexure unit, wherein the fourth flexure unit joins the second object mount to the generally annular interconnect structure,
wherein the first and second flexure units are centered on a first axis,
wherein the third and fourth flexure units are centered on a second axis,
wherein the first and second base mounting interfaces are on a first side of a plane parallel to the first and second axes,
and
wherein the first and second supported object mounting interfaces are on a second side of the plane parallel to the first and second axes.
2. The structure of claim 1 , wherein the first and second axes are in a common plane.
3. The structure of claim 2 , wherein the first and second axes are perpendicular to one another.
4. The structure of claim 3 , wherein the first and second flexure units are on opposite sides of the aperture from one another, and wherein the third and fourth flexure units are on opposite sides of the aperture from one another.
5. The structure of claim 4 , wherein the first base mount is adjacent to the first flexure unit, and wherein the second base mount is adjacent to the second flexure unit.
6. The structure of claim 5 , wherein the first object mount is adjacent to the third flexure unit, and wherein the second object mount is adjacent to the fourth flexure unit.
7. The structure of claim 6 , wherein the first and second flexure units each include a plurality of blades that extend from a center line that is coincident with the first axis, and wherein the third and fourth flexure units each include a plurality of blades that extend from a center line that is coincident with the second axis.
8. The structure of claim 1 , wherein the generally annular interconnect structure is formed from a single piece of material.
9. The structure of claim 1 , wherein the structure is a single integral structure.
10. An assembly, comprising:
a base;
a supported object; and
a flexure structure, wherein the flexure structure interconnects the supported object to the base, and wherein the flexure structure includes:
a generally annular interconnect structure, wherein a central aperture of the generally annular interconnect structure encompasses a center point;
first and second base mounts, wherein the first and second base mounts are joined to the generally annular interconnect structure by first and second flexure units respectively, wherein the first and second base mounts are fixed to the base, and wherein the first and second flexure units are centered along a first axis; and
first and second object mounts, wherein the first and second object mounts are joined to the generally annular interconnect structure by third and fourth flexure units respectively, wherein the first and second object mounts are fixed to the supported object, and wherein the third and fourth flexure units are centered along a second axis.
11. The assembly of claim 10 , wherein the first and second axes lie in a same plane.
12. The assembly of claim 11 , wherein the first and second base mounts are on a first side of the plane, and wherein the first and second object mounts are on a second side of the plane.
13. The assembly of claim 12 , wherein the first and second axes are perpendicular to one another.
14. The assembly of claim 10 , wherein the supported object is a mirror.
15. The assembly of claim 14 , wherein the first and second flexure units permit a tilt motion of the mirror relative to the base and about the first axis, and wherein the third and fourth flexure units permit a tilt motion of the mirror relative to the base about the second axis.
16. The assembly of claim 10 , further comprising:
a plurality of position sensors, wherein the position sensors include components that are mounted to the base.
17. The assembly of claim 16 , wherein the position sensors are eddy current sensors.
18. The assembly of claim 16 , wherein the position sensors are at least partially disposed within the central aperture.
19. The assembly of claim 10 , wherein the generally annular interconnect structure is formed from a single piece of material.
20. A method for supporting an object, comprising:
forming a flexure structure from a single, integral piece of material, the flexure structure including:
a generally annular interconnect structure, wherein a central aperture of the generally annular interconnect structure encompasses a center point;
first, second, third, and fourth flexure units;
first and second base mounts, wherein the first and second base mounts are joined to the generally annular interconnect structure by the first and second flexure units respectively, and wherein the first and second flexure units are centered along a first axis;
first and second object mounts, wherein the first and second object mounts are joined to the generally annular interconnect structure by third and fourth flexure units respectively, and wherein the third and fourth flexure units are centered along a second axis;
fixing the first and second base mounts to a base;
fixing the first and second object mounts to a supported object, wherein the first and second flexure units allow a movement of the supported object relative to the base about the first axis, and wherein the third and fourth flexure units allow a movement of the supported object relative to the base about the second axis; and
disposing a component of at least one of the base or the supported object at least partially within the central aperture.