Radiation and high-temperature tolerant piezoelectric ultrasonic contact transducer with mounting assembly
View Patent ↗The embodiments disclose an ultrasonic transducer that can require a piezoelectric element attached to the transducer to be constantly under high pressure, and this required pressure can be provided and maintained by the transducer's design at all temperatures during its operation. The exemplary ultrasonic transducer can eliminate a failure of the bond between the piezoelectric element and a delay block by using the mechanical structure to hold all components in place while permitting the piezoelectric transducer to generate pulses of the desired frequency, frequency bandwidth, and pulse width without undesired echoes and/or attenuations.
1. An ultrasonic transducer comprising:
a backing comprising a central indented cone portion, a central flanged portion, and a bottom portion below an indented cone portion including a front face of the bottom portion positioned perpendicular to a center axis of a cone portion, and a hole formed along a lateral axis from an outer wall of the backing and extending partially into a backing wall, wherein the front face of the bottom portion is configured to receive a piezoelectric element;
a top enclosure that can partially receive the backing, wherein the top enclosure includes a through-hole through the center axis;
a bottom enclosure, that can partially receive the backing;
a set screw configured to be received through the top enclosure through-hole; and
a ball configured to be received into at least a part of the cone portion,
wherein, the top enclosure and bottom enclosure are each configured to fix against the backing central flanged portion, and when fixed, the set can make contact with the ball.
2. The ultrasonic transducer of claim 1 , further comprising:
a mounting ring configured to connect to a lower portion of the bottom enclosure.
3. The ultrasonic transducer of claim 2 , wherein a tightening of the set screw onto the ball pushes a front surface of the backing partially into the bottom enclosure.
4. The ultrasonic transducer of claim 1 , further comprising:
a spring washer positioned between the central flanged portion of the backing and an internal flanged portion of the bottom enclosure.
5. The ultrasonic transducer of claim 4 , further comprising:
a second ceramic washer positioned between the central flanged portion of the backing and the spring washer.
6. The ultrasonic transducer of claim 4 , wherein, when the set screw is loosened, the spring washer retracts the backing inside the first enclosure and the second enclosure.
7. The ultrasonic transducer of claim 1 , further comprising:
a first ceramic washer positioned between the top enclosure and the central flanged portion of the backing.
8. The ultrasonic transducer of claim 1 , further comprising:
a radio frequency connection rod configured to be received the backing.
9. The ultrasonic transducer of claim 8 , wherein the radio frequency connection rod establishes an electrical connection to the backing.
10. The ultrasonic transducer of claim 9 , wherein the radio frequency connection rod is electrically isolated from the top enclosure and the bottom enclosure.