IP Library Granted Patent US 11,707,882
Granted Patent B2
US 11,707,882 · App. 17/728,291 · Granted Jul 25, 2023

Methods and apparatus for mobile additive manufacturing of advanced roadway systems

Inventors: Robert A. Flitsch (New Windsor, NY); Frederick A. Flitsch (New Windsor, NY)
B29C64/118B29C64/106B29C64/20B29C64/227B29C64/245B29C64/386B29C64/393B33Y10/00B33Y30/00B33Y50/02E01C11/005E01C23/06E01C23/065E01C23/07E01C23/0966B22F10/30B29L2031/776E01C23/01Y02P10/25
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Quick Facts
Patent No.
US 11,707,882
App. No.
17/728,291
Granted
Jul 25, 2023
Kind
B2
Abstract

The present disclosure provides various aspects for mobile and automated processing utilizing additive manufacturing. The present disclosure includes methods for adding line features to a roadway surface. In some examples, the line features may include wires, conduits and electronic components. In some examples, the mobile additive manufacturing apparatus may create communication means into an advanced roadway in line features, which may be used for various communications including communications to and from autonomous vehicles. The communications may involve data related to the operation of systems of autonomous vehicles. In other examples, the line features may be dynamically colored with LED components.

Claims (50)

1. A method for depositing a line feature upon a surface, the method comprising:

transmitting a control signal to an apparatus, wherein the apparatus is a mobile additive manufacturing apparatus comprising:

a controller capable of executing algorithms and providing control signals,

an additive manufacturing system to deposit a line feature material at prescribed locations across a surface of the roadway according to a first digital model processed by the controller,

a drive system operative to transport the additive manufacturing system along the surface,

a navigation system to determine a location of the mobile additive manufacturing system and guide the drive system, and

a power system capable of providing power to operate at least the drive system, navigation system, controller and additive manufacturing system;

adding a first material to the surface with the mobile additive manufacturing apparatus, wherein the first material is powder;

moving the mobile additive manufacturing apparatus with the drive system to a new location;

confirming the location of the mobile additive manufacturing system with the navigation system; and

adding the first material to the surface when the mobile additive manufacturing system is at the new location.

2. The method of claim 1 wherein the mobile additive manufacturing apparatus operates autonomously.

3. The method of claim 1 wherein the surface is a sports playing field.

4. The method of claim 1 wherein the surface is a roadway.

5. The method of claim 1 wherein the powder is photoactive.

6. The method of claim 1 wherein the powder is thermoactive.

7. The method of claim 1 wherein the powder is a mixture of chemicals.

8. The method of claim 1 wherein the powder is sprayed upon the sports playing field.

9. The method of claim 6 wherein the line feature material is heated by the mobile additive manufacturing apparatus.

10. The method of claim 7 wherein the line feature material covers a wire.

11. The method of claim 7 wherein the line feature material covers an electrical diode.

12. The method of claim 6 wherein the line feature material covers an antenna.

13. A method for depositing a line feature upon a surface, the method comprising:

transmitting a control signal to an apparatus, wherein the apparatus is a mobile additive manufacturing apparatus comprising:

a controller capable of executing algorithms and providing control signals,

an additive manufacturing system to deposit a line feature material at prescribed locations across a surface of the roadway according to a first digital model processed by the controller,

a drive system operative to transport the additive manufacturing system along the surface,

a navigation system to determine a location of the mobile additive manufacturing system and guide the drive system, and

a power system capable of providing power to operate at least the drive system, navigation system, controller and additive manufacturing system;

adding a first material to the surface with the mobile additive manufacturing apparatus, wherein the first material is paint;

moving the mobile additive manufacturing apparatus with the drive system to a new location;

confirming the location of the mobile additive manufacturing system with the navigation system; and

adding the first material to the surface when the mobile additive manufacturing system is at the new location.

14. The method of claim 13 wherein the mobile additive manufacturing apparatus operates autonomously.

15. The method of claim 13 wherein the surface is a sports playing field.

16. The method of claim 13 wherein the surface is a roadway.

17. The method of claim 13 wherein the paint comprises epoxy.

18. A method for creating a line feature upon a surface, the method comprising:

transmitting a control signal to an apparatus, wherein the apparatus is a mobile additive manufacturing apparatus comprising:

a controller capable of executing algorithms and providing control signals,

an additive manufacturing system to deposit a line feature material at prescribed locations across a surface of the roadway according to a first digital model processed by the controller,

a drive system operative to transport the additive manufacturing system along the surface,

a navigation system to determine a location of the mobile additive manufacturing system and guide the drive system, and

a power system capable of providing power to operate at least the drive system, navigation system, controller and additive manufacturing system;

creating a first line feature on the surface with the mobile additive manufacturing apparatus, wherein the first line feature is formed by one or more of a griding apparatus and a milling apparatus;

moving the mobile additive manufacturing apparatus with the drive system to a new location;

confirming the location of the mobile additive manufacturing system with the navigation system; and

continuing the creation of the first line feature on the surface when the mobile additive manufacturing system is at the new location.

19. The method of claim 18 further comprising adding a powder to the first line feature with the mobile additive manufacturing system.

20. The method of claim 18 further comprising adding one or more of a paint and an epoxy to the first line feature with the mobile additive manufacturing system.

Continuity (12)
Continuation In Part 17072029 · Oct 15, 2020
Continuation 16853046 · Apr 20, 2020
Continuation 16692993 · Nov 22, 2019
Continuation 16233439 · Dec 27, 2018
Division 15963767 · Apr 26, 2018
Division 15641509 · Jul 5, 2017
Division 15639766 · Jun 30, 2017
Continuation 14310556 · Jun 20, 2014
Continuation 14310443 · Jun 20, 2014
Continuation 14310556 · Jun 20, 2014
Provisional Application 61838302 · Jun 23, 2013
Related Publication 20220250311A1 · Aug 11, 2022