Dual-valve automatic calibration system and dual-valve automatic calibration method
A dual-valve automatic calibration system comprises a primary positioner, a first secondary positioner and a second secondary positioner: the first secondary positioner and the second secondary positioner are connected with a first fluid coating unit and a second fluid coating unit, respectively; the primary positioner comprises a primary X-axis positioner and a primary Y-axis positioner; both the first secondary positioner and the second secondary positioner are connected with the primary X-axis positioner. In contrast to the prior art that a secondary positioner is installed on a primary Z-axis positioner, a dual-valve automatic calibration system contributes to promotion of positioning precision on the Z-axis and reduction of a burden imposed on the Z-axis.
1. A dual-valve automatic calibration system, comprising:
a first fluid coating unit with which fluids are coated on a first coating zone of a target circuit board;
a second fluid coating unit with which fluids are coated on a second coating zone of a target circuit board;
a primary positioner which comprises a primary X-axis positioner and a primary Y-axis positioner for movements and primary positioning of the first fluid coating unit as well as the second fluid coating unit in directions of the X-axis and the Y-axis;
a first secondary positioner which comprises a first secondary Z-axis positioner for movements, secondary positioning and automatic calibrations of the first fluid coating unit in the direction of the Z-axis, the first secondary positioner connecting to the primary X-axis positioner; and
a second secondary positioner which comprises a secondary X-axis positioner, a secondary Y-axis positioner and a second secondary Z-axis positioner for movements, secondary positioning and automatic calibrations of the second fluid coating unit in three directions of the X-axis, the Y-axis and the Z-axis, the second secondary positioner connecting to the primary X-axis positioner,
wherein the first secondary Z-axis positioner moves the first fluid coating unit in the direction of the Z-axis separately from the second fluid coating unit, and the second secondary Z-axis positioner moves the second fluid coating unit in the direction of the Z-axis separately from the first fluid coating unit.
2. The dual-valve automatic calibration system as claimed in claim 1 wherein the primary positioner is unable to move both the first fluid coating unit and the second fluid coating unit in the direction of the Z-axis.
3. The dual-valve automatic calibration system as claimed in claim 1 wherein the first secondary positioner is unable to move the first fluid coating unit in directions of the X-axis and the Y-axis.
4. The dual-valve automatic calibration system as claimed in claim 1 wherein the second secondary Z-axis positioner in the second secondary positioner joins the primary X-axis positioner and supports the secondary X-axis positioner as well as the secondary Y-axis positioner, both of which are connected with the second fluid coating unit.
5. The dual-valve automatic calibration system as claimed in claim 1 wherein both the secondary X-axis positioner and the secondary Y-axis positioner in the second secondary positioner join the primary X-axis positioner and support the second secondary Z-axis positioner connected with the second fluid coating unit.
6. The dual-valve automatic calibration system as claimed in claim 1 wherein the dual-valve automatic calibration system further comprises an optical element with which a first coating zone and a second coating zone on a target circuit board are detected.
7. The dual-valve automatic calibration system as claimed in claim 6 wherein the optical element comprises a charge coupled device (CCD) and a laser sensor.
8. The dual-valve automatic calibration system as claimed in claim 6 wherein the optical element is an elevation sensor used in detecting Z-axis conditions in each position on an XY plane of the target circuit board.
9. The dual-valve automatic calibration system as claimed in claim 8 wherein the Z-axis conditions in each position on the XY plane of the target circuit board include obliquity and unevenness.
10. The dual-valve automatic calibration system as claimed in claim 9 wherein the Z-axis conditions for obliquity and unevenness on the target circuit board are detected by the optical element and transmitted to a control device with which a positioning operation is initiated by the primary positioner and at least one of the first secondary positioner and the second secondary positioner based on the Z-axis conditions supplied by the optical element.
11. The dual-valve automatic calibration system as claimed in claim 1 wherein each of the first fluid coating unit and the second fluid coating unit includes an air-operated valve or a pneumatic injection valve.
12. The dual-valve automatic calibration system as claimed in claim 1 wherein each of the first fluid coating unit and the second fluid coating unit are identical in structure.
13. The dual-valve automatic calibration system as claimed in claim 1 wherein each of the first fluid coating unit and the second fluid coating unit dispense soldering paste, under-fill material, adhesive, or sealant.
14. The dual-valve automatic calibration system as claimed in claim 1 wherein each of the first fluid coating unit and the second fluid coating unit dispense the same fluid.