IP Library › Granted Patent US 12,024,233
Granted Patent B2
US 12,024,233 · App. 17/745,902 · Granted Jul 2, 2024

Structural component

Inventors: Fabian Kohlbrenner (Hoechenschwand, DE); Stephan Philipp (Gailingen, DE)
Assignee: GF CASTING SOLUTIONS AG
B62D25/2045B62D25/04B62D25/08B62D25/081B62D25/145B62D29/008C22F1/04C22F1/06
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Quick Facts
Patent No.
US 12,024,233
App. No.
17/745,902
Granted
Jul 2, 2024
Kind
B2
Abstract

A structural component for a motor vehicle is configured to extend transversely to a direction of travel for the motor vehicle and is configured to separate a passenger compartment and a front compartment of the motor vehicle. The structural component includes: a dashboard; two A-pillars arranged in each case laterally with respect to the dashboard; and a transverse reinforcement running along an upper side of the dashboard. The structural component is one-part or a one-piece light-metal die casting.

Claims (25)

1. A structural component for a motor vehicle, the structural component being configured to extend transversely to a direction of travel for the motor vehicle and being configured to separate a passenger compartment and a front compartment of the motor vehicle, the structural component comprising:

a bulkhead;

two A-pillars arranged in each case laterally with respect to the bulkhead; and

a transverse reinforcement running along an upper side of the bulkhead,

wherein the structural component is a one-piece light-metal die casting.

2. The structural component according to claim 1 , wherein the bulkhead comprises an integrated pedal carrier.

3. The structural component according to claim 1 , wherein the structural component is of thin-walled design, wherein a wall of the structural component is between 1 and 8 mm thick.

4. The structural component according to claim 1 , wherein the A-pillar has ribbing for the reinforcement thereof.

5. The structural component according to claim 1 , wherein the transverse reinforcement has ribbing for reinforcement.

6. The structural component according to claim 1 , wherein ribbing is arranged in a transitional region between the bulkhead and the A-pillar.

7. The structural component according to claim 1 , wherein the structural component is produced from an aluminum (Al) or magnesium (Mg) alloy.

8. A method for producing a structural component for a motor vehicle, the structural component being configured to extend transversely to a direction of travel for the motor vehicle and being configured to separate a passenger compartment and a front compartment of the motor vehicle, the method comprising:

forming the structural component as one part or producing the structural component by a once piece die casting,

wherein the structural component comprises:

a bulkhead;

two A-pillars arranged in each case laterally with respect to the bulkhead; and

a transverse reinforcement running along an upper side of the bulkhead.

9. The method according to claim 8 , wherein the structural component is subjected to heat treatment after casting.

10. The method according to claim 8 , wherein the structural component is between 1 and 8 mm thick.

11. The method according to claim 8 , wherein ribbing is formed in a transitional region between the bulkhead and the A-pillar.

12. The method according to claim 8 , wherein the structural component is produced from an aluminum (Al) or magnesium (Mg) alloy.

13. The structural component according to claim 1 , wherein the front compartment is the engine compartment.

14. The structural component according to claim 2 , wherein the wall of the structural component is between 2 and 5 mm thick.

15. The method for producing the structural component according to claim 1 , wherein the forming of the structural component does not comprise a joining process to connect the bulkhead, the two A-pillars, and the transverse reinforcement together.

16. The structural component according to claim 1 , wherein the bulkhead, the A-pillars, and transverse reinforcement comprise components walls, the component walls having non-identical thicknesses.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2023
From: KOHLBRENNER, FABIAN; PHILIPP, STEPHAN
To: GF CASTING SOLUTIONS AG
Reel/Frame 064837/0885 →
Priority Claims (1)
EP 21 174 562 · May 19, 2021 · regional
Continuity (1)
Related Publication 20220371664A1 · Nov 24, 2022