IP Library › Granted Patent US 11,686,877
Granted Patent B2
US 11,686,877 · App. 17/751,820 · Granted Jun 27, 2023

Beam-tilting light source enclosures comprising a flat optical surface, of which emitted light travels through, is oriented transverse to a substrate

Inventors: Michael K. McCord (San Francisco, CA); Mehmet Mutlu (Grover Beach, CA); Ryan J. Linderman (Oakland, CA)
Assignee: Apple Inc.
G01V8/12F21V3/02F21V5/04F21V17/101G01S7/481G01S7/4813
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Quick Facts
Patent No.
US 11,686,877
App. No.
17/751,820
Granted
Jun 27, 2023
Kind
B2
Abstract

An optical module includes a beam-tilting light source enclosure. The enclosure is coupled to a substrate that includes a light emitter connected thereto. The enclosure has a geometry such that the enclosure has a first surface configured to couple substantially flat to the substrate and a second surface tilted with respect to the first surface and configured to couple substantially flat to a component of an electronic device through which the light is to project. The enclosure is optically transmissive and covers the light source when coupled to the substrate. In this way, the enclosure may be assembled and used in the electronic device by coupling the first surface to the substrate and coupling the second surface to the component.

Claims (59)

1. An optical module, comprising:

a substrate that forms an external surface of the optical module;

a light emitter coupled to the substrate;

an enclosure, coupled to the substrate over the light emitter, comprising a flat optical surface that is oriented transverse to the substrate; and

a flat surface that is adjacent the flat optical surface, is parallel to the substrate, is contiguous with the flat optical surface, and forms a corner with the flat optical surface;

wherein light emitted from the light emitter travels through the flat optical surface at a transverse angle with respect to the flat optical surface.

2. The optical module of claim 1 , wherein at least a portion of the enclosure is optically transmissive.

3. The optical module of claim 1 , wherein the enclosure is a unitary structure.

4. The optical module of claim 1 , further comprising an adhesive coupling the enclosure to the substrate.

5. The optical module of claim 1 , further comprising a flexible circuit electrically coupled to the substrate.

6. The optical module of claim 5 , wherein;

the substrate includes at least a first surface and a second surface opposite the first surface;

the enclosure is coupled to the first surface; and

the flexible circuit is coupled to the second surface.

7. The optical module of claim 1 , wherein the enclosure shapes the light emitted from the light emitter.

8. An electronic device, comprising:

a cover; and

an optical module coupled to the cover, comprising:

a substrate;

a light emitter coupled to the substrate; and

an enclosure, coupled to the substrate over the light emitter, comprising:

a lens that shapes light emitted from the light emitter;

a flat optical surface, through which the light from the light emitter travels, that is opposite the lens and positioned parallel to the cover and transverse to the substrate;

a first flat handling surface adjacent the flat optical surface; and

a second flat handling surface opposite the first flat handling surface; wherein:

the first flat handling surface and the second flat handling surface are transverse to the flat optical surface;

a first length of the first flat handling surface is greater than a second length of the second flat handling surface;

the first flat handling surface extends between the substrate and the flat optical surface; and

the second flat handling surface extends between the substrate and a flat surface that forms a corner with the flat optical surface.

9. The electronic device of claim 8 , wherein the flat surface is adjacent the flat optical surface;

is parallel to the substrate; and

is contiguous with the flat optical surface.

10. The electronic device of claim 9 , wherein:

the corner is a first corner; and

the flat surface forms a second corner with the first flat handling surface.

11. The electronic device of claim 8 , wherein the second length is between the substrate and the flat optical surface.

12. The electronic device of claim 8 , wherein the first flat handling surface and the second flat handling surface are transverse to the substrate.

13. The electronic device of claim 8 , wherein the first flat handling surface and the second flat handling surface are parallel to each other.

14. An optical module, comprising:

a substrate;

a light emitter coupled to the substrate;

an enclosure, coupled to the substrate over the light emitter, comprising a flat optical surface that is oriented transverse to the substrate;

a first flat handling surface directly adjacent the flat optical surface; and

a second flat handling surface opposite and parallel to the first flat handling surface; wherein:

light emitted from the light emitter travels through the flat optical surface at a transverse angle with respect to the flat optical surface;

the first flat handling surface and the second flat handling surface are transverse to the flat optical surface; and

a first length of the first flat handling surface is greater than a second length of the second flat handling surface.

15. The optical module of claim 14 , wherein the second length is between the substrate and the flat optical surface.

16. The optical module of claim 14 , wherein the first flat handling surface and the second flat handling surface are transverse to the substrate.

17. The optical module of claim 14 , wherein the first flat handling surface and the second flat handling surface are parallel to each other.

18. The optical module of claim 14 , wherein at least a portion of the enclosure is optically transmissive.

19. The optical module of claim 14 , further comprising a flat surface that:

is adjacent the flat optical surface;

is parallel to the substrate;

is contiguous with the flat optical surface; and

forms a corner with the flat optical surface.

20. The optical module of claim 19 , wherein:

the corner is a first corner; and

the flat surface forms a second corner with the first flat handling surface.

Continuity (3)
Continuation 16537086 · Aug 9, 2019
Provisional Application 62735975 · Sep 25, 2018
Related Publication 20220283335A1 · Sep 8, 2022