IP Library › Granted Patent US 12,553,191
Granted Patent B2
US 12,553,191 · App. 17/764,313 · Granted Feb 17, 2026

Foundation system

Inventors: Paul Taylor (Suffolk, GB); Michael Downing (Suffolk, GB); Geoffrey Whitcher (Suffolk, GB)
Assignee: 238 LIMITED
E01C3/006E01C2201/16
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Quick Facts
Patent No.
US 12,553,191
App. No.
17/764,313
Granted
Feb 17, 2026
Kind
B2
Abstract

A foundation system made up of panels for supporting a load bearing surface on underlying ground in use. Each foundation panel has a panel body having a peripheral edge, first and second opposing major surfaces spaced by a depth dimension of the panel body, and a plurality of internal walls upstanding in the depth dimension so as to define a plurality of cells within the panel. Each cell of the panel is open at one of the first and second major surface and closed at the other of the first and second major surfaces. Connection formations are provided at the peripheral edge of the panel body, where the connection formations comprise a neck portion and a head portion. The head portion is configured to engage with a corresponding connection formation of one or more adjacent panel in use to resist separation of the foundation panel from an adjacent panel in a direction within a plane of the first or second major surface. A support surface may be assembled using multiple foundation panels, each connected to an adjacent panel.

Claims (31)

1 . A foundation panel for supporting a load bearing surface on underlying ground in use, the foundation panel comprising:

a panel body having a peripheral edge, first and second opposing major surfaces spaced by a depth dimension of the panel body, and a plurality of internal walls upstanding in the depth dimension so as to define a plurality of cells within the panel, each cell being open at one of the first and second major surface and closed at the other of the first and second major surfaces; and

a plurality of connection formations provided at the peripheral edge of the panel body, where the connection formations comprise a neck portion and a head portion, the head portion configured to engage with corresponding connection formations of one or more adjacent panel in use to resist separation of the foundation panel from an adjacent panel in a direction within a plane of the first or second major surface and where the connection formations are mounted to the panel body via one or more resiliently deformable member.

2 . A foundation panel according to claim 1 , where the resiliently deformable member comprises a cantilever and/or leaf spring member.

3 . A foundation panel according to claim 2 , where the resiliently deformable member comprises one or more arm extending between the panel body and the connection formation, the arm extending along a portion of the peripheral edge of the panel.

4 . A foundation panel according to claim 2 , wherein each connection formation is mounted to the panel body using a pair of opposing cantilever arms.

5 . A foundation panel according to claim 1 , where the connection formations comprise a retaining formation for releasable engagement with the adjacent panel.

6 . A foundation panel according to claim 1 , where the connection formations are engageable with the corresponding connection formations of the adjacent panel in a direction perpendicular to the plane of the foundation panel.

7 . A foundation panel according to claim 1 , where a cavity is provided between the panel body and the connection formation, the cavity configured to permit deflection of the connection formation thereinto.

8 . A foundation panel according to claim 1 , where the panel body comprises a peripheral wall or rim extending around the peripheral edge, each connection formation being provided on the peripheral wall or rim.

9 . A foundation panel according to claim 1 , where a plurality of upstanding internal walls separate adjoining cells of the plurality of cells within the panel in a side-by-side arrangement.

10 . A foundation panel according to claim 1 , where at least one of the plurality of the cells opens at the first major surface of the panel body and at last one further cell opens at the second major surface of the panel body such that the cells create recesses in both the first and second major surfaces.

11 . A foundation panel according to claim 1 , where the connection formations are mounted to the panel body in a resiliently deformable manner, such that the connection formations can deflect in a direction within the plane of the first or second major surface towards and/or away from the panel body.

12 . A foundation panel according to claim 1 , where the connection formations are configured to releasably engage or lock with corresponding connection formations of an adjacent panel.

13 . A foundation panel according to any preceding claim 1 , where the connection formations comprise one or more male connection formation configured to be received by one or more female corresponding connection formation on an adjacent panel in use.

14 . A foundation panel according to claim 1 , where the connection formations comprise one or more female connection formation configured to be received by one or more male corresponding connection formation on an adjacent panel in use.

15 . A foundation panel according to claim 13 , where the peripheral edge of the panel body comprises two or more sides, one or more of the sides comprising male connection formations and another of the sides comprising female connection formations.

16 . A foundation panel according to claim 1 , where the connection formations comprise a recess arranged to receive a head portion of a corresponding connection formation of an adjacent panel in use, the recess being open at one of first and second opposing major surfaces and closed on the other of the first and second major surfaces.

17 . A foundation panel according to claim 1 , where the connection formations depend from the panel body within the plane of the foundation panel.

18 . A foundation system, comprising a plurality of foundation panels according to claim 1 arranged to be laid side-by-side in a common plane or layer on the ground such that each panel is adjoining with two or more adjacent panels in the system and the system is arranged to receive a top layer supported on the ground by the plurality of adjoining foundation panels.

19 . A foundation panel for supporting a load bearing surface on underlying ground in use, the foundation panel comprising:

a panel body having a peripheral edge, first and second opposing major surfaces spaced by a depth dimension of the panel body, and a plurality of upstanding internal walls spanning the depth dimension so as to define multiple cells within the panel; and,

a plurality of connection formations provided at the peripheral edge of the panel body configured to engage with connection formations of one or more adjacent panel in use, wherein

the cells are provided in a two-dimensional array over an area of the panel body, a first plurality of the cells in the array being open at the first major surface and closed at the second major surface, and a second plurality of the cells being open at the second major surface and closed at the first major surface.

20 . A foundation panel according to claim 19 , where the cells are tessellating and polygonal or quadrilateral in shape.

21 . A foundation panel according to claim 19 , where approximately half of the cells open at the first or major surface and/or approximately half of the cells open at the second major surface.

22 . A foundation panel according to claim 19 , where at least some of the internal upstanding walls are obliquely oriented relative to the peripheral edge of the panel body.

23 . A foundation panel according to claim 19 , where the cells are of a non-rectangular parallelogram form and/or where the cells are arranged in a herringbone array.

24 . A foundation panel according to claim 19 , where the closed sides of the cells form part of the respective first and second major surfaces.

25 . A foundation panel according to claim 19 , where a closed side of one or more cell comprises one or more aperture therein, e.g. such as a drainage aperture and/or an aperture to receive a stake in use.

26 . A foundation panel according to claim 19 , where an outward facing surface of a closed side of one or more cell comprises one or more groove or recess to enhance the grip provided by said surface.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2026
From: 238 LTD
To: UNITECH INNOVATIONS LIMITED
Reel/Frame 073713/0314 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2022
From: TAYLOR, PAUL; DOWNING, MICHAEL; WHITCHER, GEOFFREY
To: 238 LIMITED
Reel/Frame 059932/0769 →
Priority Claims (1)
GB 1913958 · Sep 27, 2019 · national
Continuity (1)
Related Publication 20220341100A1 · Oct 27, 2022
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