IP Library › Granted Patent US 12,559,283
Granted Patent B2
US 12,559,283 · App. 17/765,480 · Granted Feb 24, 2026

Refillable plastic container

Inventor: Robert Siegl (Dornbirn, AT)
Assignee: ALPLA Werke Alwin Lehner GmbH & Co. KG
B65D1/0246B65D1/0207B65D41/3428
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Quick Facts
Patent No.
US 12,559,283
App. No.
17/765,480
Granted
Feb 24, 2026
Kind
B2
Abstract

The invention relates to a refillable plastic container ( 100 ) which comprises a neck ( 10 ) having a neck opening ( 11 ) and a container body enclosing a filling volume which are separated from one another by a substantially radially protruding support ring ( 30 ). The neck of the plastic container has an axial length (L) equal to or less than 17.25 mm, measured from a mouth rim ( 12 ) of the neck opening to an underside of the support ring.

Claims (29)

1 . A refillable plastic bottle ( 100 )—comprising PET or PEF—with a substantially cylindrical neck ( 10 ) having a neck opening ( 11 ) with an inner diameter of less than 21.6 mm and a container body ( 20 ) enclosing a filling volume which are separated from each other by a substantially radially-protruding support ring ( 30 ), wherein, to reduce stresses placed on the neck, the neck ( 10 ) has an axial length (L), which is equal to or less than 17.25 mm, measured from an underside of the support ring ( 30 ) up to a mouth rim ( 12 ) bordering the neck opening ( 11 ), and that the neck ( 10 ), at least in a section between the underside of the support ring ( 30 ) up to the mouth rim ( 12 ) bordering the neck opening ( 11 ), has a minimum wall thickness(S) that does not fall below 1.9 mm, such that stresses occurring during production are reduced, wherein the neck ( 10 ) is formed with interlocking engagement elements ( 13 ) which, in a neck section that lies between the mouth rim ( 12 ) and a support ring ( 30 ), protrude as radial protrusions from an outer wall ( 14 ) of the neck ( 10 ) and extend over at least 85% of a circumference of the neck ( 10 ), and wherein, on a section of the neck ( 10 ) that lies between the support ring ( 30 ) and an end of the interlocking engagement elements ( 13 ) that is closer to the support ring ( 30 ), an abutment ( 15 ) is formed that extends circumferentially at least in regions and protrudes substantially radially from the outer wall of the neck, wherein in an axial direction from the abutment to the support ring, and over a length from the abutment to the support ring, the neck has a thickness, and the thickness either increases from the minimum wall thickness of the neck to a greatest wall thickness of the neck or is equal to the greatest wall thickness.

2 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein the inner diameter of the neck opening ( 11 ) is greater than the inner diameter of the neck ( 10 ) in the region of the support ring ( 30 ).

3 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein the support ring ( 30 ) has, measured over its largest radial extension, an outer diameter (R) which is equal to or less than 35 mm.

4 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein the support ring ( 30 ) has an axial thickness, measured at the transition to an outer wall ( 14 ) of the neck, of 1.9 mm to 2.5 mm.

5 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein the neck ( 10 ) has a wall thickness, measured at the mouth rim ( 12 ), which is 1.4 mm to 1.8 mm.

6 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein, axially, from the support ring ( 30 ) up to the mouth rim ( 12 ), the neck ( 10 ) has a uniformly thick wall thickness.

7 . The refillable plastic bottle ( 100 ) according to claim 6 , wherein the closure cap ( 40 ) has a cover plate ( 41 ) and, formed thereon, a substantially cylindrical barrel ( 42 ) with interlocking engagement elements ( 43 ) which interact with correspondingly-formed, interlocking engagement elements ( 13 ) on the neck ( 10 ) of the plastic bottle ( 100 ), wherein, within a space enclosed by the barrel ( 42 ), a ring-shaped spacer ( 44 ) arranged concentrically to the barrel ( 42 ) is arranged, which protrudes from the cover plate ( 41 ) and on whose free end a sealing lip ( 45 ) is arranged.

8 . The refillable plastic bottle ( 100 ) according to claim 7 , wherein the sealing lip ( 45 ) is formed circumferentially and has an axial cross-section extending approximately in the shape of a trumpet.

9 . The refillable plastic bottle according to claim 8 , wherein, on its free end, the sealing lip ( 45 ) has a peripheral sealing bead.

10 . The refillable plastic bottle according to claim 9 , wherein the peripheral sealing bead is designed in the shape of an olive and extends in the direction of the barrel ( 42 ).

11 . The refillable plastic bottle ( 100 ) according to claim 7 , wherein, in the assembled state, the sealing lip ( 45 ) rests in a sealed manner against a sealing cone ( 16 ) formed in the neck ( 10 ).

12 . The refillable plastic bottle ( 100 ) according to claim 7 , wherein, in an annular space delimited by the spacer ( 44 ) and the barrel ( 42 ), one or more concentric sealing lips ( 46 ) are arranged which protrude from the cover plate ( 41 ) and, in the assembled state, rest in a sealed manner against the mouth rim ( 12 ) bordering the neck opening ( 11 ).

13 . The refillable plastic bottle ( 100 ) according to claim 7 , wherein a free end of the barrel ( 42 ) is connected to a guarantee ring ( 47 ) by a number of breakable webs.

14 . The refillable plastic bottle ( 100 ) according to claim 7 , wherein the interlocking engagement elements ( 43 ) are threaded elements which interact with correspondingly-formed, thread sections on the neck ( 10 ) of the plastic bottle ( 100 ).

15 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein the plastic material is a polymer which contains, at least in the region of the neck, fractions from the group consisting of terephthalic acid (PTA), isophthalic acid (IPA), monoethylene glycol (MEG), diethylene glycol (DEG), isosorbide, spiroglycol, and naphthalene dicarboxylic acid dimethyl ester (NDC).

16 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein it is formed as a plastic bottle ( 100 ) manufactured in a blow-molding process from a preform produced in an injection-molding process or in a flow-molding process.

17 . The refillable plastic bottle according to claim 16 , wherein it is formed as a stretch blow-molded plastic bottle ( 100 ).

18 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein the neck ( 10 ) is designed for the fitting of a closure cap ( 40 ) formed in one or more parts.

19 . The refillable plastic bottle ( 100 ) according to claim 18 , wherein the closure cap ( 40 ) is designed as a screw cap or as a bayonet cap.

20 . The refillable plastic bottle ( 100 ) according to claim 18 , wherein the closure cap ( 40 ) is made of a plastic from the group consisting of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), polyamide (PA), copolymers thereof, and thermoplastic elastomers (TPE).

21 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein the closure cap ( 40 ) has a cover plate ( 41 ) and, formed thereon, a substantially cylindrical barrel ( 42 ) with interlocking engagement elements ( 43 ) which interact with correspondingly-formed, interlocking engagement elements ( 13 ) on the neck ( 10 ) of the plastic bottle ( 100 ), wherein, within a space enclosed by the barrel ( 42 ), a ring-shaped spacer ( 44 ) arranged concentrically to the barrel ( 42 ) is arranged, which protrudes from the cover plate ( 41 ) and on whose free end a sealing lip ( 45 ) is arranged, wherein the spacer ( 44 ) and the sealing lip ( 45 ) have a maximum axial extension which is equal to or greater than the height of the cylindrical barrel ( 42 ).

22 . The refillable plastic bottle ( 100 ) according to claim 21 , wherein the interlocking engagement elements ( 43 ) are threaded elements which interact with correspondingly-formed thread sections on the neck ( 10 ) of the plastic bottle ( 100 ).

23 . The refillable plastic bottle of claim 1 wherein a region of the neck ( 10 ) lying between the abutment ( 15 ) and the support ring ( 30 ) does not fall below the minimum wall thickness of 1.9 mm.

24 . The refillable plastic bottle ( 100 ) according to claim 1 , wherein the interlocking engagement elements ( 13 ) are thread sections.

25 . The refillable plastic bottle of claim 1 wherein the mouth rim ( 12 ) includes an upper surface, the upper surface being planar across the width of the mouth rim.

26 . The refillable plastic bottle of claim 1 comprising an abutment ( 15 ) between the support ring ( 30 ) and the end of the interlocking engagement elements ( 13 ) that is closest to the support ring, wherein in an axial direction from the abutment to the support ring, the minimum wall thickness of the neck either increases to a greatest wall thickness or is equal to the greatest wall thickness.

27 . A refillable plastic bottle ( 100 )—comprising PET or PEF—with a substantially cylindrical neck ( 10 ) having a neck opening ( 11 ) and a container body ( 20 ) enclosing a filling volume which are separated from each other by a support ring ( 30 ) which radially protrudes from an outer wall ( 14 ) of the neck ( 10 ), wherein, to reduce stresses placed on the neck, the neck ( 10 ) has an axial length (L), which is equal to or less than 17.25 mm, measured axially from an underside of the support ring ( 30 ) up to a mouth rim ( 12 ) bordering the neck opening ( 11 ), and that the neck ( 10 ), at least in a section between the underside of the support ring ( 30 ) up to the mouth rim ( 12 ) bordering the neck opening ( 11 ), has a greatest wall thickness(S) that is equal to or greater than 1.9 mm,

the neck ( 10 ) has interlocking engagement elements ( 13 ) and an abutment ( 15 ) which extend circumferentially at least in regions around a circumference of the neck ( 10 ) and radially protrude from the outer wall ( 14 ), wherein the interlocking engagement elements ( 13 ) are axially arranged adjacent the mouth rim ( 12 ) and the abutment ( 15 ) is axially arranged between the interlocking engagement elements ( 13 ) and the support ring ( 30 ),

wherein, in a region axially between the abutment ( 15 ) and the support ring ( 30 ), the neck ( 10 ) has an inner wall formed as a conical sealing surface ( 16 ).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2022
From: SIEGL, ROBERT
To: ALPLA WERKE ALWIN LEHNER GMBH & CO. KG
Reel/Frame 059454/0692 →
Priority Claims (1)
CH 01248/19 · Oct 2, 2019 · national
Continuity (1)
Related Publication 20220371764A1 · Nov 24, 2022
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