IP Library › Granted Patent US 12,203,517
Granted Patent B2
US 12,203,517 · App. 17/766,763 · Granted Jan 21, 2025

Brake disc and a vehicle

Inventors: Ramachandran Sandrasekaran (Karnataka, IN); Kent Augustsson (Bollebygd, SE); Marcel Palmgren (Torslanda, SE); Martin Petersson (Sävedalen, SE)
Assignee: Volvo Truck Corporation
F16D65/122F16D69/0408F16D2065/132F16D2065/1324F16D2065/1392F16D2069/009F16D2069/0433F16D2250/0084
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Quick Facts
Patent No.
US 12,203,517
App. No.
17/766,763
Granted
Jan 21, 2025
Kind
B2
Abstract

A brake disc configured to be connected to a vehicle axle and to be squeezed between brake pads, comprising a central disc body ( 30 ) having a first and a second side ( 32, 34 ), wherein the second side faces in the opposite direction compared to the first side; a first and a second disc plate ( 36, 38 ), each disc plate having a wear surface for producing friction when a brake pad is pressed against the wear surface. The disc plates are releasably secured to said first side and second sides, respectively, so as to enable the first and second disc plates to be replaced by other disc plates. A connecting member ( 64 ) prevents rotation of the disc plates relative to the central disc body, the connecting member extending from the first disc plate, through a passage ( 58 ) in the central disc body, to the second disc plate. Also presented is a vehicle comprising such a brake disc.

Claims (39)

1. A brake disc configured to be connected to a vehicle axle and to be squeezed between brake pads, comprising:

a central disc body having a first side and a second side, wherein the second side faces in an opposite direction compared to the first side,

a first disc plate and a second disc plate, each disc plate having a wear surface for producing friction when a brake pad is pressed against the wear surface,

wherein the first and the second disc plates are releasably secured to the first side and the second side, respectively, of the central disc body, so as to enable the first and the second disc plates to be replaced by other disc plates, and

at least one connecting member for preventing rotation of the first and second disc plates relative to the central disc body, the at least one connecting member extending from the first disc plate, through a passage in the central disc body, to the second disc plate,

wherein the passage is defined by a passage wall and the connecting member is resilient, such that the at least one connecting member is compressible for insertion into the passage and for subsequently expanding the at least one connecting member towards an original shape thereof so as to press against the passage wall.

2. The brake disc of claim 1 , wherein:

the at least one connecting member comprises at least one first connecting member and the passage comprises at least one first passage, and

the brake disc further comprises at least one second connecting member extending from the first disc plate, through at least a second passage in the central disc body, to the second disc plate.

3. The brake disc of claim 2 :

wherein the at least one first connecting member comprises a plurality of first connecting members and the at least one first passage comprises a plurality of first passages,

wherein each one of the plurality of first connecting members extends from the first disc plate, through a respective first passage of the plurality of first passages in the central disc body, to the second disc plate, and

wherein first connecting members of the plurality of first connecting members are distributed along a first geometrical circle.

4. The brake disc of claim 3 :

wherein the at least one second connecting member comprises a plurality of second connecting members and the at least one second passage comprises a plurality of second passages,

wherein each one of the plurality of second connecting members extends from the first disc plate, through a respective second passage of the plurality of second passages in the central disc body, to the second disc plate,

wherein second connecting members of the plurality of second connecting members are distributed along a second geometrical circle, and

wherein the second geometrical circle is encircled by the first geometrical circle.

5. The brake disc of claim 4 , wherein each one of the plurality of first connecting members along the first geometrical circle is paired with a corresponding one of the plurality of second connecting members along the second geometrical circle, such that the first and the second connecting members of each pair are located on a common radius.

6. The brake disc of claim 2 , further comprising a geometrical centre axis, wherein the at least one second connecting member is connected to the first and the second disc plates and to the central disc body at a shorter radial distance from the geometrical centre axis than the at least one first connecting member.

7. The brake disc of claim 1 , wherein:

each one of the first and the second disc plates has an inner periphery and an outer periphery extending from the wear surface to an oppositely located disc body facing surface, and

at least one of the inner and outer periphery has a taper in a direction from the disc body facing surface towards the wear surface.

8. The brake disc of claim 7 , further comprising:

an enveloping sleeve releasably secured to an outer circumference of the central disc body so as to apply a radially inwardly directed pressure to the first and the second disc plates,

wherein the outer periphery has the taper wherein the enveloping sleeve has a mating tapered portion.

9. The brake disc of claim 8 , wherein:

a width of the enveloping sleeve is greater than a width of the outer circumference of the central disc body, and

the enveloping sleeve covers the first and the second disc plates.

10. The brake disc of claim 8 , wherein the enveloping sleeve forms a circle around the outer circumference of the central disc body.

11. The brake disc of claim 7 , wherein:

for each one of the first and the second disc plates, the inner periphery has a taper in a direction from the disc body facing surface towards the wear surface,

the central disc body comprises a first ledge mating with the inner periphery of the first disc plate and a second ledge mating with the inner periphery of the second disc plate, and

the first and second mating ledges are inclined with a same angle as the taper of the first and the second disc plates, respectively, for counteracting axial movement of the disc plate relative to the central disc body.

12. The brake disc of claim 1 , wherein the at least one connecting member extends into each one of the first and the second disc plates.

13. The brake disc of claim 1 , wherein each one of the first and the second disc plates comprises a cavity for housing a respective end of the at least one connecting member.

14. The brake disc of claim 1 , wherein the passage through the central disc body has a cross-sectional area which substantially corresponds to a cross-sectional area of the at least one connecting member.

15. The brake disc of claim 1 , wherein the at least one connecting member is or comprises a pin.

16. A vehicle comprising the brake disc of claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2022
From: SANDRASEKARAN, RAMACHANDRAN; AUGUSTSSON, KENT; PALMGREN, MARCEL; PETERSSON, MARTIN
To: VOLVO TRUCK CORPORATION
Reel/Frame 059518/0243 →
Continuity (1)
Related Publication 20240093739A1 · Mar 21, 2024
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