Granted Patent B2

US 12,444,955 · App. 17/772,132 · Granted Oct 14, 2025

Inventor: Seung Min Lee (Daejeon, KR)

Assignee: LG Energy Solution, Ltd.

H02J7/0025H02J7/00036H02J7/00308H02J7/007182

Abstract

Claims (67)

1. A system for discharging a plurality of battery racks that discharges each battery rack individually, the system comprising:

the plurality of battery racks connected in parallel;

a battery management system (BMS) provided for each of the battery racks, the BMS being configured to:

sequentially determine whether or not a predetermined single discharge condition is satisfied when it is detected that an abnormal situation occurs in the corresponding battery rack; and

control the corresponding battery rack to operate independently according to the determination result; and

a battery protection unit (BPU) provided for each of the battery racks, the BPU being configured to switch the corresponding battery rack from connection with an external load to a connection with an internal load under the control of the BMS to perform an independent discharge operation by the internal load.

2. The system of claim 1 , wherein the BPU comprises:

a main contactor connected between the battery rack and a DC Link plus (+) terminal connected to the external load to form a main discharge path from the battery racks to the external load;

a pre-charge contactor having a pre-charge resistor of a predetermined size connected in series and connected in parallel to the main contactor to form a sub discharge path from the battery rack to the external load;

a current sensor connected in series to the main contactor and the pre-charge contactor to sense a magnitude of current flowing from the battery rack through the main discharge path and the sub discharge path;

the internal load having one end connected in parallel to the main contactor, and another end formed with a first terminal connected to a charging path from the external load to the battery rack, the internal load being configured to consume current discharged from the battery rack according to a connection state of the first terminal; and

a switch located at the first terminal from a second terminal on the charging path under a control of the BMS to form a single discharge path from the battery rack to the internal load.

3. The system of claim 2 , wherein the battery management system (BMS) comprises:

a rack voltage measurement unit configured to measure a voltage of the battery rack at regular intervals;

a communication unit configured to connect communication with the battery management system BMS of another battery rack;

an abnormal situation detection unit configured to detect whether an abnormal situation requiring discharging of the battery rack occurs, based on a rack voltage measured by the rack voltage measurement unit and another rack voltage of other battery racks received through the communication unit;

a first discharge condition determination unit configured to determine whether a current battery rack satisfies a first discharge condition, among predetermined single discharge conditions, when it is detected that an abnormal situation occurs by the abnormal situation detection unit;

a second discharge condition determination unit configured to determine whether a current battery rack satisfies a second discharge condition, among the predetermined single discharge conditions, when the first discharge condition determination unit determines that the first discharge condition is satisfied;

a third discharge condition determination unit configured to determine whether a current battery rack satisfies a third discharge condition, among the predetermined single discharge conditions, when the second discharge condition determination unit determines that the second discharge condition is satisfied; and

a connection state control unit configured to control a connection state of the main contactor, the pre-charge contactor, and a switch, so that the battery rack is separated from the external load and is connected to the internal load when the third discharge condition determination unit determines that a third discharge condition is satisfied.

4. The system of claim 3 , wherein the first discharge condition determination unit comprises:

a voltage abnormality detection unit configured to:

detect whether a rack voltage measured by the rack voltage measurement unit is equal to or higher than a predetermined voltage abnormality reference value; and

output a voltage abnormality signal indicating that the rack voltage is equal to or higher than the predetermined voltage abnormality reference value;

a voltage abnormality duration time measurement unit configured to measure a duration time of a voltage abnormality state from a time point when a voltage abnormality signal is outputted from the voltage abnormality detection unit; and

a voltage abnormality continuity determination unit configured to:

compare whether the duration time of the voltage abnormality state, measured by the voltage abnormality duration time measurement unit, is equal to or higher than a predetermined duration time reference value; and

if the duration time is equal to or higher than the predetermined duration time reference value, output a first satisfaction signal indicating that the current battery rack satisfies the first discharge condition.

5. The system of claim 3 , wherein the connection state control unit is further configured to:

sequentially control the pre-charge contactor and the main contactor to be in a closed state; and

position the switch at the second terminal to connect the battery rack with the external load in a first operation mode state in which the battery rack is charged or discharged by the external load.

6. The system of claim 5 , wherein, if the third discharge condition determination unit determines that the third discharge condition is satisfied, the connection state control unit is further configured to:

control both the pre-charge contactor and the main contactor to be in an open state; and

position the switch at the first terminal to form a single discharge path to the internal load, while separating the battery rack from the external load.

7. The system of claim 3 , wherein the second discharge condition in the second discharge condition determination unit is a state in which the current battery rack is not charged or discharged by the external load.

8. The system of claim 3 , wherein the third discharge condition in the third discharge condition determination unit comprises a state in which:

there is no damage to the internal load; and

there is no fusion of the main contactor and the pre-charge contactor.

9. An individual discharge method of a battery rack in a system according to claim 1 , the method comprising:

a communication connection operation of connecting communication for data exchange with another battery rack connected in parallel;

a first operation mode operation operation in which the battery rack:

is connected to the external load; and

operates in a first operation mode in which charging or discharging is performed by the external load;

a rack voltage measurement operation of measuring a voltage of the battery rack at regular intervals;

an abnormal situation detection operation of detecting whether an abnormal situation requiring discharge occurs in the corresponding battery rack, based on rack voltage data measured in the rack voltage measurement operation and rack voltage data of the other battery rack connected to the communication;

a single discharge condition satisfaction determination operation of determining whether the current battery rack satisfies a predetermined single discharge condition for operating in a second operation mode in which the current battery rack discharges alone by an internal load when it is detected that an abnormal situation occurs in the battery rack in the abnormal situation detection operation; and

a second operation mode operation operation of switching the battery rack to a second operation mode in which the battery rack discharges independently by the internal load if it is determined that the current battery rack satisfies the single discharge condition through the single discharge condition satisfaction determination operation.

10. The method of claim 9 , wherein the single discharge satisfaction determination operation comprises:

a first discharge condition determination operation of determining whether the current battery rack satisfies a first discharge condition, among predetermined single discharge conditions;

a second discharge condition determination operation of determining whether the battery rack satisfies a second discharge condition, among the predetermined single discharge conditions when it is determined that the first discharge condition is satisfied; and

a third discharge condition determination operation of determining whether the battery rack satisfies a third discharge condition, among the predetermined single discharge conditions when it is determined that the second discharge condition is satisfied.

11. The method of claim 10 , wherein the first discharge condition determination operation comprises:

a voltage abnormality detection operation of detecting whether a rack voltage measured in the rack voltage measurement operation is equal to or higher than a predetermined voltage abnormality reference value;

a voltage abnormality duration time measurement operation of measuring a duration time of a voltage abnormality state from a time point detected in the voltage abnormality detection operation; and

a voltage abnormality duration determination operation of:

comparing whether the voltage abnormality duration time measured in the voltage abnormality duration time measurement operation is equal to or more than a predetermined duration time reference value; and

determining that the current battery rack satisfies the first discharge condition, among the predetermined single discharge conditions, if the voltage abnormality duration time is equal to or higher than the predetermined duration time reference value.

12. The method of claim 9 , wherein the first operation mode operation operation:

controls the pre-charge contactor and the main contactor to be in a closed state to form a sub discharge path and a main discharge path from the battery rack to an external load; and

locates the switch at the second terminal to form a charging path from the external load to the battery rack.

13. The method of claim 12 , wherein the second operation mode operation operation:

switches the pre-charge contactor and the main contactor to an open state to close the sub discharge path and the main discharge path; and

separates the battery rack from an external load by placing the switch at the first terminal to form a single discharge path from the battery rack to the internal load.

14. The method of claim 10 , wherein the second discharge condition in the second discharge condition determination operation is a state in which the current battery rack has no charge or discharge operation due to an external load.

15. The method of claim 10 , wherein the third discharge condition in the third discharge condition determination operation comprises a state in which:

there is no damage to the internal load; and

there is no fusion between the main contactor and the pre-charge contactor.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (37)