Granted Patent B2

US 12,575,994 · App. 17/776,144 · Granted Mar 17, 2026

Inventors: Luke Mooney (Westford, MA); Jean-François Duval (Belmont, MA); Nicholas Benz (Belmont, MA); Jonathan Cummings (Concord, MA); William Marvin (Canton, MA)

A61H3/00A61H1/0266A61H2003/007A61H2201/0107A61H2201/1215A61H2201/164A61H2201/5007A61H2201/5069

Abstract

Claims (70)

1 . An apparatus to augment motion of a user, comprising:

a foot plate disposed within a boot of the user;

a first adapter extending from a side surface of the foot plate, the first adapter including a slot exposed towards an external portion of the boot;

a shin pad configured to couple with a shin of the user;

an actuator module comprising:

at least one housing of one or more housings to couple with the shin pad, the one or more housings enclosing electronic circuitry and an electric motor configured to generate torque about an axis of rotation of an ankle joint of the user;

a chassis coupled to the shin pad through a housing of the one or more housings;

a post coupled to the chassis; and

a second adapter extending from an end surface of the post; and

the slot of the first adapter to:

receive the second adapter of the actuator module upon insertion of the second adapter into the slot, wherein the second adapter and the post are at a first angle relative to the first adapter; and

lock the second adapter upon rotation of the second adapter and the post from the first angle to a second angle relative to the first adapter to configure the actuator module to generate torque about the axis of rotation of the ankle joint of the user.

2 . The apparatus of claim 1 , wherein the actuator module provides a force at a first level to the first adapter and the second adapter when the actuator module is positioned at the first angle relative to the first adapter and the actuator module provides a force at a second level to the first adapter and the second adapter when the actuator module is positioned at the second angle relative to the first adapter, the second level different from the first level.

3 . The apparatus of claim 1 , wherein the first adapter and the second adapter form a keyed joint when the actuator module is positioned at the second angle relative to the first adapter.

4 . The apparatus of claim 1 , comprising:

the slot of the first adapter includes a first portion having a first shape, the first shape having the same shape as a shape of the second adapter; and

the slot of the first adapter includes a second portion having a second shape, different from the first shape of the first portion.

5 . The apparatus of claim 1 , comprising:

the slot of the first adapter includes a first portion having a first set of dimensions; and

the slot of the first adapter includes a second portion having a second set of dimensions, the second set of dimensions different from the first set of dimensions.

6 . The apparatus of claim 1 , comprising:

a support plate coupling the first adapter to the foot plate through one or more fasteners.

7 . The apparatus of claim 1 , comprising:

a shin lever extending from the at least one housing to the shin pad to connect the shin pad to the chassis.

8 . The apparatus of claim 1 , comprising:

the foot plate including a carbon structure disposed within a sole of the boot of the user.

9 . The apparatus of claim 1 , comprising:

a battery holder coupled to the shin pad, the battery holder located above the one or more housings enclosing the electronic circuitry;

a battery module held in the battery holder, the battery module to provide electric power to the electronic circuitry and the electric motor;

wherein the electronic circuitry controls delivery of power from the battery module to the electric motor to configure the actuator module to generate torque about the axis of rotation of the ankle joint of the user.

10 . The apparatus of claim 9 , comprising:

a first rotary encoder enclosed within the one or more housings and configured to measure an angle of the electric motor, and

wherein the electronic circuitry receives, from the first rotary encoder, an indication of the angle of the electric motor and controls, based on the indication of the angle of the electric motor, operation of the electric motor to configure the actuator module to generate torque about the axis of rotation of the ankle joint of the user.

11 . The apparatus of claim 10 , comprising:

a second rotary encoder configured to measure an angle of the ankle joint, the second rotary encoder comprising a first component enclosed in the one or more housings and in communication with the electronic circuitry, and a second component located outside the one or more housings and configured to interact with the first component;

the first component of the second rotary encoder comprises a sensor,

the second component of the second rotary encoder comprises a magnetic component, and

the electronic circuitry configured to determines the angle of the ankle joint based on an interaction between the sensor and the magnetic component.

12 . A method to augment motion of a user, comprising:

disposing a foot plate within a boot of the user;

connecting a first adapter to a side surface of the foot plate, the first adapter including a slot exposed towards an external portion of the boot;

providing a shin pad configured to couple with a shin of the user;

coupling at least one housing of one or more housings with the shin pad;

enclosing electronic circuitry and an electric motor within the one or more housings, wherein the electronic circuitry and the electric motor are configured to generate torque about an axis of rotation of an ankle joint of the user;

forming a second adapter from an end surface of a post; and

connecting a chassis to the post to form an actuator module;

wherein the slot of the first adapter is configured to:

receive the second adapter of the actuator module upon insertion of the second adapter into the slot, wherein the second adapter and the post are at a first angle relative to the first adapter; and

lock the second adapter upon rotation of the second adapter and the post from the first angle to a second angle relative to the first adapter to configure the actuator module to generate torque about the axis of rotation of the ankle joint of the user.

13 . The method of claim 12 , comprising:

providing, by the actuator module, a force at a first level to the first adapter and the second adapter when the actuator module is positioned at the first angle relative to the first adapter; and

providing, by the actuator module responsive to the rotation, a force at a second level to the first adapter and the second adapter when the actuator module is positioned at the second angle relative to the first adapter, the second level different from the first level.

14 . The method of claim 12 , comprising forming a keyed joint between the first adapter and the second adapter when the actuator module is positioned at the second angle relative to the first adapter.

15 . The method of claim 12 , comprising:

forming a first portion of the slot of the first adapter having a first shape, the first shape having the same shape as a shape of the second adapter; and

forming a second portion of the slot of the first adapter having a second shape, different from the first shape of the first portion.

16 . The method of claim 12 , comprising:

forming a first portion of the slot of the first adapter having a first set of dimensions; and

forming a second portion of the slot of the first adapter having a second set of dimensions, the second set of dimensions different from the first set of dimensions.

17 . The method of claim 12 , comprising

coupling, through a support plate, the first adapter to the foot plate through one or more fasteners.

18 . The method of claim 12 , comprising:

connecting, through a shin lever, the shin pad to the chassis, the shin lever extending from the at least one housing to the shin pad.

19 . The method of claim 12 , comprising:

coupling a battery holder to the shin pad, the battery holder located above the one or more housings enclosing the electronic circuitry;

disposing a battery module in the battery holder, the battery module to provide electric power to the electronic circuitry and the electric motor; and

wherein the electronic circuitry controls delivery of power from the battery module to the electric motor to configure the actuator module to generate torque about the axis of rotation of the ankle joint of the user.

20 . The method of claim 19 , comprising:

enclosing a rotary encoder within the one or more housings to measure an angle of the electric motor, and

wherein the electronic circuitry receives, from the rotary encoder, an indication of the angle of the electric motor and controls, based on the indication of the angle of the electric motor, operation of the electric motor to configure the actuator module to generate torque about the axis of rotation of the ankle joint of the user.

Assignments (1)

Continuity (3)

References Cited (273)