Brake, circuit arrangement and method for activating a brake
An externally powered car brake for a lift system and, for the activation thereof, a circuit arrangement with integrated stepped control of the deceleration of the car during emergency braking are proposed. According to the invention, a braking system having the full braking force or a braking force adapted to the operating parameters and a subsequent control of the deceleration on the basis of an acceleration measurement with stepped reduction of the braking force are proposed. The control is designed such that the deceleration of the car is always within predefined threshold values, which applies independently of the direction of travel of the lift car, independently of the drive system of the lift used, and independently of the car loading and of the friction coefficient between the brake lining and the guide rail.
1. A car brake ( 10 ) and circuit arrangement for activating a brake function, in particular an emergency braking function of an externally powered car brake ( 10 ), which interacts with at least one guide rail ( 9 ), of a lift system (AS), the circuit arrangement and the car brake ( 10 ) being built directly on a car ( 2 ) of the lift system (AS),
the car brake ( 10 ) having, for providing the emergency braking function at least in the region of a guide rail ( 9 ), at least one lifting piston ( 20 a ) and at least two control pistons ( 20 ), on which a brake spring force ( 30 ) acts, which exerts a normal force on the guide rail ( 9 ) via at least one lining support ( 15 ) provided with a brake lining ( 14 ) and thus generates a deceleration force on the car ( 2 ) in the direction of travel (M),
the at least one lifting piston ( 20 a ) being designed to provide a first brake force, and the at least two control pistons ( 20 ) being designed to provide a second brake force, which is added to the first brake force,p
the at least two control pistons ( 20 ) and the at least one lifting piston ( 20 a ) each being mounted in a control cylinder ( 21 ) and in a lifting cylinder ( 21 a ) and being loadable with external energy such that the car brake ( 10 ) is opened counter to the brake spring force ( 30 ), and
the circuit arrangement having a pressure supply (P) or a voltage supply (U), from which a line section (L 1 ) with a pressure reservoir (D 1 ) or an energy storage device (SP) is supplied,
wherein, in a first step for opening the car brake ( 10 ), the line section (L 1 ) is connected to a line section (L 2 ) via at least one magnetic directional valve (V 1 , V 2 ) or at least one switch (SC 1 , SC 2 ), and at least one lifting cylinder ( 21 a ) is loaded with external energy as a result, and
that in a second step for opening the car brake ( 10 ), the at least two control cylinders ( 21 ) are additionally loaded with external energy by at least two cascade control valves (V 5 , V 6 , Vn) or at least two cascade control switches (SC 3 , SC 4 , SCn) via line sections (L 3 , L 4 , Ln); and
characterised in that, during emergency braking according to a first strategy, which requires high braking forces depending on the friction conditions between guide rail ( 9 ) and brake linings ( 14 ) and on the loading and direction of travel of the car ( 2 ),
the line section (L 2 ) is decoupled from the external energy via the at least one magnetic directional valve (V 1 , V 2 ) or the at least one switch (SC 1 , SC 2 ), and thus a first braking force is generated on the guide rail ( 9 ) via the brake spring force ( 30 ) of the at least one lifting cylinder ( 21 a ),
that all the line sections (L 3 , L 4 , Ln) are decoupled from the external energy simultaneously via the cascade control valves (V 5 , V 6 , Vn) or cascade control switches (SC 3 , SC 4 , SCn), and a second braking force is generated on the guide rail ( 9 ) by all the control cylinders ( 21 ) with their brake spring force ( 30 ),
that the deceleration of the car ( 2 ) is measured continuously during emergency braking,
that, when predefined threshold values for the deceleration of the car ( 2 ) are exceeded, at least one of the control cylinders ( 21 ) is supplied with external energy via at least one of the cascade control valves (V 5 , V 6 , Vn) or at least one of the cascade control switches (SC 3 , SC 4 , SCn), and the braking force is reduced, and
that, when the deceleration of the car ( 2 ) subsequently falls below predefined threshold values, at least one of the control cylinders ( 21 ) is disconnected from the external energy via at least one of the cascade control valves (V 5 , V 6 , Vn) or at least one of the cascade control switches (SC 3 , SC 4 , SCn), and the braking force is increased.
2. A car brake ( 10 ) and circuit arrangement for activating a brake function, in particular an emergency braking function of an externally powered car brake ( 10 ), which interacts with at least one guide rail ( 9 ), of a lift system (AS) according to claim 1 ,
characterised in that, during emergency braking according to a second strategy, which requires moderate braking forces depending on the friction conditions between guide rail ( 9 ) and brake linings ( 14 ) and on the loading and direction of travel of the car ( 2 ),
the line section (L 2 ) is decoupled from the external energy via the at least one magnetic directional valve (V 1 , V 2 ) or the at least one switch (SC 1 , SC 2 ), and thus a first braking force is generated on the guide rail ( 9 ) via the brake spring force ( 30 ) of the at least one lifting cylinder ( 21 a ),
that none or at least one of the line sections (L 3 , L 4 , Ln) is decoupled from the external energy simultaneously via the cascade control valves (V 5 , V 6 , Vn) or cascade control switches (SC 3 , SC 4 , SCn), and thus none or only a reduced second braking force is generated on the guide rail ( 9 ),
that the deceleration of the car ( 2 ) is measured continuously during emergency braking,
that, when predefined threshold values for the deceleration of the car ( 2 ) are exceeded, none or at least one of the control cylinders ( 21 ) is supplied with external energy via none or at least one of the cascade control valves (V 5 , V 6 , Vn) or via none or at least one of the cascade control switches (SC 3 , SC 4 , SCn), and the braking force is reduced, and
that, when the deceleration of the car ( 2 ) falls below predefined threshold values, at least one of the control cylinders ( 21 ) is disconnected from the external energy via at least one of the cascade control valves (V 5 , V 6 , Vn) or at least one of the cascade control switches (SC 3 , SC 4 , SCn), and the braking force is increased.
3. The car brake ( 10 ) and circuit arrangement according to claim 1 ,
characterised in that, before the car ( 2 ) begins to travel, switching logic calculates an optimal strategy for activating the valves (V 1 , V 2 , V 3 , V 4 ) or the switches (SC 1 , SC 2 ) and the cascade control valves (V 5 , V 6 , Vn) or the cascade control switches (SC 3 , SC 4 , SCn) on the basis of the direction of movement and/or the loading state of the car ( 2 ) and on the basis of preset values for achieving optimal deceleration in the event of emergency braking and retrieves said strategy in the event of actual emergency braking.
4. The car brake ( 10 ) and circuit arrangement according to claim 1 ,
characterised in that at least two redundant parallel-connected magnetic directional valves (V 1 , V 2 ), which are preferably activated together, or at least one magnetic directional valve (V 1 ) with fault exclusion or at least two redundant series-connected switches (SC 1 , SC 2 ), which are preferably activated together, or at least one safe switch (SC 1 ) with fault exclusion are arranged for connection between the line section (L 1 ) and the line section (L 2 ).
5. The car brake ( 10 ) and circuit arrangement according to claim 4 ,
characterised in that the circuit arrangement and the car brake ( 10 ) are designed to be operated by pressure media,
that a first connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is connected downstream of the line section (L 2 ) and is therefore supplied with external energy or is connected to the return (R) via the line section (L 5 ) depending on the switch position of the magnetic directional valves (V 1 , V 2 ) and/or the return valves (V 3 , V 4 ),
that a second connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is supplied with external energy directly via a line section or via a pressure reduction valve (V 8 ) from the line section (L 1 ), and
that a third connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is connected to one of the control cylinders ( 21 ) via a line section (L 3 , L 4 , Ln).
6. The car brake ( 10 ) and circuit arrangement according to claim 4 ,
characterised in that the circuit arrangement and the car brake ( 10 ) are designed to be operated by pressure media,
that a first connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is connected to the return (R) directly via the line section (L 5 ),
that a second connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is supplied with external energy directly from the line section (L 1 ) or via the line section (L 1 ), a pressure reduction valve (V 8 ) and a line section (L 6 ), and
that a third connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is connected to one of the control cylinders ( 21 ) via a line section (L 3 , L 4 , Ln).
7. The car brake ( 10 ) and circuit arrangement according to claim 4 ,
characterised in that the circuit arrangement and the car brake ( 10 ) are electrically operated,
that a first connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is connected downstream of the line section (L 2 ) and is therefore supplied with external energy or not depending on the switch position of the switches (SC 1 , SC 2 ),
that a second connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is supplied with external energy from the line section (L 1 ) directly or via the line section (L 1 ), a voltage reduction (SR) and a line section (L 6 ), and
that a third connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is connected to one of the control cylinders ( 21 ) via a line section (L 3 , L 4 , Ln).
8. The car brake ( 10 ) and circuit arrangement according to claim 4 ,
characterised in that the circuit arrangement and the car brake ( 10 ) are electrically operated,
that a first connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is supplied with external energy directly from the line section (L 1 ) or via the line section (L 1 ), a voltage reduction (SR) and a line section (L 6 ), and
that a second connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is connected to one of the control cylinders ( 21 ) via a line section (L 3 , L 4 , Ln).
9. The car brake ( 10 ) and circuit arrangement according to claim 1 ,
characterised in that at least one magnetic directional valve (V 1 , V 2 ) together with at least two return valves (V 3 , V 4 ), which are connected parallel thereto and are preferably activated together, or a secure return valve (V 3 ) with fault exclusion are arranged for connection between the line section (L 1 ) and the line section (L 2 ).
10. The car brake ( 10 ) and circuit arrangement according to claim 1 ,
characterised in that the line sections (L 1 , L 6 ) have energy stores, which are designed as energy storage devices (SP), in a circuit arrangement and car brake ( 10 ) with electrical operation, and which are preferably designed as pressure reservoirs (D 1 , D 2 ) in a circuit arrangement and car brake ( 10 ) of pressure-medium-operated design.
11. A car brake ( 10 ) and circuit arrangement for activating a brake function, in particular an emergency braking function of an externally powered car brake ( 10 ), which interacts with at least one guide rail ( 9 ), of a lift system (AS), the circuit arrangement and the car brake ( 10 ) being built directly on a car ( 2 ) of the lift system (AS),
the car brake ( 10 ) having, for providing the emergency braking function at least in the region of a guide rail ( 9 ), at least one lifting piston ( 20 a ) and at least two control pistons ( 20 ), on which a brake spring force ( 30 ) acts, which exerts a normal force on the guide rail ( 9 ) via at least one lining support ( 15 ) provided with a brake lining ( 14 ) and thus generates a deceleration force on the car ( 2 ) in the direction of travel (M),
the at least one lifting piston ( 20 a ) being designed to provide a first brake force, and the at least two control pistons ( 20 ) being designed to provide a second brake force, which is added to the first brake force,
the at least two control pistons ( 20 ) and the at least one lifting piston ( 20 a ) each being mounted in a control cylinder ( 21 ) and in a lifting cylinder ( 21 a ) and being loadable with external energy such that the car brake ( 10 ) is opened counter to the brake spring force ( 30 ), and
the circuit arrangement having a pressure supply (P) or a voltage supply (U), from which a line section (L 1 ) with a pressure reservoir (D 1 ) or an energy storage device (SP) is supplied,
wherein, in a first step for opening the car brake ( 10 ), the line section (L 1 ) is connected to a line section (L 2 ) via at least one magnetic directional valve (V 1 , V 2 ) or at least one switch (SC 1 , SC 2 ), and at least one lifting cylinder ( 21 a ) is loaded with external energy as a result, and
that in a second step for opening the car brake ( 10 ), the at least two control cylinders ( 21 ) are additionally loaded with external energy by at least two cascade control valves (V 5 , V 6 , Vn) or at least two cascade control switches (SC 3 , SC 4 , SCn) via line sections (L 3 , L 4 , Ln), and
characterised in that, during emergency braking according to a third strategy, which requires no braking forces depending on the friction conditions between guide rail ( 9 ) and brake linings ( 14 ) and on the loading and direction of travel of the car ( 2 ),
the line section (L 2 ) is further supplied with external energy via the at least one magnetic directional valve (V 1 , V 2 ) or the at least one switch (SC 1 , SC 2 ), and thus a first braking force is not generated,
that none of the line sections (L 3 , L 4 , Ln) is decoupled from the external energy simultaneously via the cascade control valves (V 5 , V 6 , Vn) or cascade control switches (SC 3 , SC 4 , SCn), and thus no second braking force is generated on the guide rail ( 9 ),
that the direction of travel of the car ( 2 ) is monitored continuously during emergency braking, and
that when the direction of movement of the car ( 2 ) reverses, the line section (L 2 ) is decoupled from the external energy via the at least one magnetic directional valve (V 1 , V 2 ) or the at least one switch (SC 1 , SC 2 ), and thus a first braking force is generated on the guide rail ( 9 ) via the brake spring force ( 30 ) of the at least one lifting cylinder ( 21 a ), and/or at least one of the control cylinders ( 21 ) is decoupled from the external energy via at least one of the cascade control valves (V 5 , V 6 , Vn) or at least one of the cascade control switches (SC 3 , SC 4 , SCn), and a second braking force is generated on the guide rail.
12. The car brake ( 10 ) and circuit arrangement according to claim 11 ,
characterised in that, before the car ( 2 ) begins to travel, switching logic calculates an optimal strategy for activating the valves (V 1 , V 2 , V 3 , V 4 ) or the switches (SC 1 , SC 2 ) and the cascade control valves (V 5 , V 6 , Vn) or the cascade control switches (SC 3 , SC 4 , SCn) on the basis of the direction of movement and/or the loading state of the car ( 2 ) and on the basis of preset values for achieving optimal deceleration in the event of emergency braking and retrieves said strategy in the event of actual emergency braking.
13. The car brake ( 10 ) and circuit arrangement according to claim 11 ,
characterised in that at least two redundant parallel-connected magnetic directional valves (V 1 , V 2 ), which are preferably activated together, or at least one magnetic directional valve (V 1 ) with fault exclusion or at least two redundant series-connected switches (SC 1 , SC 2 ), which are preferably activated together, or at least one safe switch (SC 1 ) with fault exclusion are arranged for connection between the line section (L 1 ) and the line section (L 2 ).
14. The car brake ( 10 ) and circuit arrangement according to claim 13 ,
characterised in that the circuit arrangement and the car brake ( 10 ) are designed to be operated by pressure media,
that a first connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is connected downstream of the line section (L 2 ) and is therefore supplied with external energy or is connected to the return (R) via the line section (L 5 ) depending on the switch position of the magnetic directional valves (V 1 , V 2 ) and/or the return valves (V 3 , V 4 ),
that a second connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is supplied with external energy directly via a line section or via a pressure reduction valve (V 8 ) from the line section (L 1 ), and
that a third connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is connected to one of the control cylinders ( 21 ) via a line section (L 3 , L 4 , Ln).
15. The car brake ( 10 ) and circuit arrangement according to claim 13 ,
characterised in that the circuit arrangement and the car brake ( 10 ) are designed to be operated by pressure media,
that a first connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is connected to the return (R) directly via the line section (L 5 ),
that a second connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is supplied with external energy directly from the line section (L 1 ) or via the line section (L 1 ), a pressure reduction valve (V 8 ) and a line section (L 6 ), and
that a third connection of at least one of the cascade control valves (V 5 , V 6 , Vn) is connected to one of the control cylinders ( 21 ) via a line section (L 3 , L 4 , Ln).
16. The car brake ( 10 ) and circuit arrangement according to claim 13 ,
characterised in that the circuit arrangement and the car brake ( 10 ) are electrically operated,
that a first connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is connected downstream of the line section (L 2 ) and is therefore supplied with external energy or not depending on the switch position of the switches (SC 1 , SC 2 ),
that a second connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is supplied with external energy from the line section (L 1 ) directly or via the line section (L 1 ), a voltage reduction (SR) and a line section (L 6 ), and
that a third connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is connected to one of the control cylinders ( 21 ) via a line section (L 3 , L 4 , Ln).
17. The car brake ( 10 ) and circuit arrangement according to claim 13 ,
characterised in that the circuit arrangement and the car brake ( 10 ) are electrically operated,
that a first connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is supplied with external energy directly from the line section (L 1 ) or via the line section (L 1 ), a voltage reduction (SR) and a line section (L 6 ), and
that a second connection of at least one of the cascade control switches (SC 3 , SC 4 , SCn) is connected to one of the control cylinders ( 21 ) via a line section (L 3 , L 4 , Ln).
18. The car brake ( 10 ) and circuit arrangement according to claim 11 ,
characterised in that at least one magnetic directional valve (V 1 , V 2 ) together with at least two return valves (V 3 , V 4 ), which are connected parallel thereto and are preferably activated together, or a secure return valve (V 3 ) with fault exclusion are arranged for connection between the line section (L 1 ) and the line section (L 2 ).
19. The car brake ( 10 ) and circuit arrangement according to claim 11 ,
characterised in that the line sections (L 1 , L 6 ) have energy stores, which are designed as energy storage devices (SP), in a circuit arrangement and car brake ( 10 ) with electrical operation, and which are preferably designed as pressure reservoirs (D 1 , D 2 ) in a circuit arrangement and car brake ( 10 ) of pressure-medium-operated design.
20. A car brake ( 10 ) and circuit arrangement for activating a brake function, in particular an emergency braking function of an externally powered car brake ( 10 ), which interacts with at least one guide rail ( 9 ), of a lift system (AS) according to claim 4 ,
characterised in that, during emergency braking according to a second strategy, which requires moderate braking forces depending on the friction conditions between guide rail ( 9 ) and brake linings ( 14 ) and on the loading and direction of travel of the car ( 2 ),
the line section (L 2 ) is decoupled from the external energy via the at least one magnetic directional valve (V 1 , V 2 ) or the at least one switch (SC 1 , SC 2 ), and thus a first braking force is generated on the guide rail ( 9 ) via the brake spring force ( 30 ) of the at least one lifting cylinder ( 21 a ),
that none or at least one of the line sections (L 3 , L 4 , Ln) is decoupled from the external energy simultaneously via the cascade control valves (V 5 , V 6 , Vn) or cascade control switches (SC 3 , SC 4 , SCn), and thus none or only a reduced second braking force is generated on the guide rail ( 9 ),
that the deceleration of the car ( 2 ) is measured continuously during emergency braking,
that, when predefined threshold values for the deceleration of the car ( 2 ) are exceeded, none or at least one of the control cylinders ( 21 ) is supplied with external energy via none or at least one of the cascade control valves (V 5 , V 6 , Vn) or via none or at least one of the cascade control switches (SC 3 , SC 4 , SCn), and the braking force is reduced, and
that, when the deceleration of the car ( 2 ) falls below predefined threshold values, at least one of the control cylinders ( 21 ) is disconnected from the external energy via at least one of the cascade control valves (V 5 , V 6 , Vn) or at least one of the cascade control switches (SC 3 , SC 4 , SCn), and the braking force is increased.