IP Library Granted Patent US 12,241,507
Granted Patent B2
US 12,241,507 · App. 17/783,361 · Granted Mar 4, 2025

Discharge device for discharging an electrical charge from a rotor of an electric motor

Inventors: Alexander Schamin (Oberasbach, DE); Sebastian Giehl (Burgebrach, DE)
Assignee: Schaeffler Technologies AG & Co. KG
F16C41/002F16C19/06F16C33/586F16C33/7846F16C33/7886H02K11/40F16C2202/32F16C2226/74F16C2380/26
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Quick Facts
Patent No.
US 12,241,507
App. No.
17/783,361
Granted
Mar 4, 2025
Kind
B2
Abstract

A discharge device for discharging an electrical charge and/or voltage from a rotor of an electric motor via a shaft from a first discharge partner to a second discharge partner, the discharge device including a support body device, wherein the support body device includes a connecting portion for electrical and mechanical connection to one of the discharge partners and expanding portions for expanding the connection of the support body device to the one of the discharge partners, wherein the expanding portions include the connecting portion.

Claims (31)

1. A discharge device for discharging at least one of an electrical charge or voltage from a rotor of an electric motor from a first discharge partner to a second discharge partner, the discharge device comprising:

a support body device having a connecting portion for electrical and mechanical connection to one of the discharge partners; and

a contact device having a contacting portion for electrical connection to an other of the discharge partners, and the contact device being connected to the support body device;

wherein the support body device has expanding portions for expanding the connection of the support body device to one of the discharge partners, and the expanding portions have the connecting portion; and

wherein one of the discharge partners is a housing, and the expanding portions are pre-loaded radially outwards against the housing.

2. The discharge device according to claim 1 , wherein the discharge device is configured to bridge an annular gap between the discharge partners, and the discharge device has at least one opening which forms or helps to form an air passage in the annular gap in an axial direction.

3. The discharge device according to claim 1 , wherein the contact device has electrically conductive fibers at least in a region of the contacting portion, and the electrically conductive fibers are arranged on the contacting portion for electrical connection to one of the discharge partners.

4. The discharge device according to claim 1 , wherein one of the discharge partners is a bearing ring of a rolling bearing, and the expanding portions are pre-loaded radially inwards against the bearing ring.

5. The discharge device according to claim 1 , wherein the first discharge partner is a conductive sleeve fastened to a bearing ring of a rolling bearing.

6. The discharge device according to claim 1 , wherein the contact device has an attachment portion, and the support body device has a base body region and at least one clamping region, and the attachment portion is clamped between the base body region of the support body device and the at least one clamping region.

7. The discharge device according to claim 6 , wherein the discharge device is configured to bridge an annular gap between the discharge partners, and the discharge device has at least one opening which forms or helps to form an air passage in the annular gap in an axial direction.

8. The discharge device according to claim 6 , wherein the contact device has electrically conductive fibers at least in a region of the contacting portion, and the electrically conductive fibers are arranged on the contacting portion for electrical connection to one of the discharge partners.

9. The discharge device according to claim 1 , wherein the contact device has an attachment portion and the support body device has an expanding support part with the expanding portions, a base body region and a retaining support part, the retaining support part is connected to the expanding support part, and the attachment portion is clamped between the base body region and the retaining support part.

10. The discharge device according to claim 9 , wherein the support body device has a support region for supporting the contact device, the support region adjoins the base body region at an angle, forming a support angle, and the contact device is supported on the support region at the support angle.

11. The discharge device according to claim 9 , wherein the discharge device is configured to bridge an annular gap between the discharge partners, and the discharge device has at least one opening which forms or helps to form an air passage in the annular gap in an axial direction.

12. The discharge device according to claim 9 , wherein the contact device has electrically conductive fibers at least in a region of the contacting portion, and the electrically conductive fibers are arranged on the contacting portion for electrical connection to one of the discharge partners.

13. An electric drive assembly, comprising:

an electric motor section having an electric motor with a rotor and a shaft, the shaft with the rotor being connected, electrically and for torque transmission, to a transmission section,

a transmission device arranged in the transmission section, the shaft being connected for torque transmission to the transmission device and being to a discharge device for discharging at least one of an electrical charge or voltage from the rotor of the electric motor from a first discharge partner to a second discharge partner, the discharge device comprising:

a support body device having a connecting portion for electrical and mechanical connection to one of the discharge partners;

a contact device having a contacting portion for electrical connection to an other of the discharge partners, and the contact device being connected to the support body device;

wherein the support body device has expanding portions for expanding the connection of the support body device to one of the discharge partners, and the expanding portions have the connecting portion; and

wherein a separating portion is arranged between the electric motor section and the transmission section, and a sealing device seals the shaft through the separating portion, and the discharge device is arranged at least one of on a motor side of the sealing device or in the electric motor section.

14. The electric drive assembly according to claim 13 , further comprising a bearing unit having a bearing device that supports the shaft, the bearing device has a first and a second bearing ring, at least one set of rolling elements is arranged in a rolling manner between the first and second bearing rings, and the support body device is mechanically and electrically connected to one of the first or second bearing rings via the expanding portions, and the contact device is electrically connected to the other of the first or second bearing rings via the contacting portion.

15. A discharge device for discharging at least one of an electrical charge or voltage from a rotor of an electric motor from a first discharge partner to a second discharge partner, the discharge device comprising:

a support body having a connecting portion for electrical and mechanical connection to one of the discharge partners;

a contact device having a contacting portion for electrical connection to an other of the discharge partners, and the contact device being connected to the support body;

wherein the support body has expanding portions configured to expand the connection of the support body to one of the discharge partners, and the expanding portions have the connecting portion; and

wherein the discharge device is configured to bridge an annular gap between the discharge partners, the discharge device has at least one opening which forms an air passage in the annular gap in an axial direction, and the at least one opening extends through at least one of the support body and the contact device.

16. The discharge device according to claim 15 , wherein one of the discharge partners is a housing, and the expanding portions are pre-loaded radially outwards against the housing.

17. The discharge device according to claim 15 , wherein one of the discharge partners is a bearing ring of a rolling bearing, and the expanding portions are pre-loaded radially inwards against the bearing ring.

Assignments (1)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE WRONG SERIAL/ APPLICATION NUMBER PREVIOUSLY RECORDED AT REEL: 060136 FRAME: 0416. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 9, 2022
From: SCHAMIN, ALEXANDER; GIEHL, SEBASTIAN
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 060327/0566 →
Priority Claims (1)
DE 102019133888.3 · Dec 11, 2019 · national
Continuity (1)
Related Publication 20230013562A1 · Jan 19, 2023
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