IP Library Granted Patent US 11,984,822
Granted Patent B2
US 11,984,822 · App. 17/784,334 · Granted May 14, 2024

Power conversion apparatus

Inventors: Tomohiko Yano (Tokyo, JP); Shinichirou Wada (Tokyo, JP)
Assignee: HITACHI ASTEMO, LTD.
H02M7/5395G01R19/32H02M1/0009H02M1/0048H02M1/327H02M7/53871H03K17/687
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Quick Facts
Patent No.
US 11,984,822
App. No.
17/784,334
Granted
May 14, 2024
Kind
B2
Abstract

A power conversion apparatus accurately estimates a main current of a power device using observation of a sense current. The power conversion apparatus includes: an inverter circuit including a device having a main element and a sense element; a temporary-main-current estimator estimates a current flowing through the main element, from a sense current flowing through the sense element, as a temporary main current; a temperature-difference estimator configured to estimate a temperature difference between the main element and the sense element based on a gate drive signal for the main element and the temporary main current; a main-current corrector corrects the temporary main current using the estimated temperature difference and a temperature characteristic of on-resistance of the main element and output the corrected temporary main current as a corrected main current; and an inverter control circuit configured to output the gate drive signal based on the corrected main current.

Claims (49)

1. A power conversion apparatus comprising:

an inverter circuit including a device having a main element and a sense element;

a temporary-main-current estimator configured to estimate a main current flowing through the main element, from a sense current flowing through the sense element, as a temporary main current;

a temperature-difference estimator configured to output an estimated temperature difference between the main element and the sense element based on a gate drive signal for the main element and the temporary main current;

a main-current corrector configured to correct the temporary main current using the estimated temperature difference and a temperature characteristic of on-resistance of the main element and output a corrected temporary main current as a corrected main current; and

an inverter control circuit configured to output the gate drive signal based on the corrected main current,

wherein the temporary-main-current estimator estimates the temporary main current based on a sense ratio that is a pre-acquired ratio between the main current and the sense current, and

wherein the temperature-difference estimator includes a chip-loss calculator that calculates an estimated loss based on the temporary main current, and a temperature-difference calculator that calculates the estimated temperature difference based on the estimated loss.

2. The power conversion apparatus according to claim 1 , wherein

the device includes a temperature sensitive element, and

the temporary-main-current estimator corrects a temperature of the temporary main current based on a sense-element temperature detected from an output of the temperature sensitive element.

3. The power conversion apparatus according to claim 1 , wherein

the main-current corrector includes a correction-coefficient calculator that calculates a correction coefficient based on the estimated temperature difference.

4. The power conversion apparatus according to claim 3 , wherein

the main-current corrector multiplies the temporary main current by the correction coefficient to obtain the corrected main current.

5. The power conversion apparatus according to claim 4 , wherein

the main-current corrector multiplies a temperature coefficient of the on-resistance of the main element and the estimated temperature difference at a temperature of the sense element, to obtain the correction coefficient.

6. The power conversion apparatus according to claim 1 , wherein

the temperature-difference estimator estimates a temperature difference between the main element and the sense element based on an intended driving condition for the device.

7. The power conversion apparatus according to claim 6 , wherein

the intended driving condition includes an intended main current value in next switching and a pulse width of the intended main current value.

8. The power conversion apparatus according to claim 1 , further comprising:

a second temperature-difference estimator configured to estimate a temperature difference from the corrected main current; and

a second main-current corrector configured to calculate a second correction coefficient based on a second estimated temperature difference estimated by the second temperature-difference estimator and multiply the corrected main current by the second correction coefficient.

9. A power conversion apparatus comprising:

an inverter circuit including a device having a main element and a sense element;

a temporary-main-current estimator configured to estimate a main current flowing through the main element, from a sense current flowing through the sense element, as a temporary main current;

a temperature-difference estimator configured to output an estimated temperature difference between the main element and the sense element based on a gate drive signal for the main element and the temporary main current;

a main-current corrector configured to correct the temporary main current using the estimated temperature difference and a temperature characteristic of on-resistance of the main element and output a corrected temporary main current as a corrected main current;

an inverter control circuit configured to output the gate drive signal based on the corrected main current,

a second temperature-difference estimator configured to estimate a temperature difference from the corrected main current; and

a second main-current corrector configured to calculate a second correction coefficient based on a second estimated temperature difference estimated by the second temperature-difference estimator and multiply the corrected main current by the second correction coefficient.

10. The power conversion apparatus according to claim 9 , wherein

the temporary-main-current estimator estimates the temporary main current based on a sense ratio that is a pre-acquired ratio between the main current and the sense current.

11. The power conversion apparatus according to claim 10 , wherein

the device includes a temperature sensitive element, and

the temporary-main-current estimator corrects a temperature of the temporary main current based on a sense-element temperature detected from an output of the temperature sensitive element.

12. The power conversion apparatus according to claim 10 , wherein

the temperature-difference estimator includes a chip-loss calculator that calculates an estimated loss based on the temporary main current, and a temperature-difference calculator that calculates the estimated temperature difference based on the estimated loss.

13. The power conversion apparatus according to claim 12 , wherein

the main-current corrector includes a correction-coefficient calculator that calculates a correction coefficient based on the estimated temperature difference.

14. The power conversion apparatus according to claim 13 , wherein

the main-current corrector multiplies the temporary main current by the correction coefficient to obtain the corrected main current.

15. The power conversion apparatus according to claim 14 , wherein

the main-current corrector multiplies a temperature coefficient of the on-resistance of the main element and the estimated temperature difference at a temperature of the sense element, to obtain the correction coefficient.

16. The power conversion apparatus according to claim 9 , wherein

the temperature-difference estimator estimates a temperature difference between the main element and the sense element based on an intended driving condition for the device.

17. The power conversion apparatus according to claim 16 , wherein

the intended driving condition includes an intended main current value in next switching and a pulse width of the intended main current value.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2023
From: YANO, TOMOHIKO; WADA, SHINICHIROU
To: HITACHI ASTEMO, LTD.
Reel/Frame 064522/0801 →
Priority Claims (1)
JP 2019-225284 · Dec 13, 2019 · national
Continuity (1)
Related Publication 20230060086A1 · Feb 23, 2023