IP Library › Granted Patent US 12,520,645
Granted Patent B2
US 12,520,645 · App. 17/786,952 · Granted Jan 6, 2026

Display device and method for manufacturing the same

Inventors: Su Mi Moon (Yongin-si, KR); Sin Chul Kang (Yongin-si, KR); Jae Woong Kang (Yongin-si, KR); Won Sik Oh (Yongin-si, KR)
Assignee: Samsung Display Co., Ltd.
H10H29/142H10H20/01H10H20/821H10H20/831H10H20/84H10H20/032
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Quick Facts
Patent No.
US 12,520,645
App. No.
17/786,952
Granted
Jan 6, 2026
Kind
B2
Abstract

A display device includes transistors disposed on a substrate, a first protective layer covering the transistors, conductive patterns disposed on the first protective layer, a second protective layer disposed on the conductive patterns, first and second electrodes disposed on the second protective layer, at least one light emitting disposed between the first and second electrodes, and a first contact electrode disposed on the first electrode and contacting an end of at least one light emitting element, and a second contact electrode disposed on the second electrode and contacting another end of the at least one light emitting element. The conductive patterns include first and second conductive patterns respectively overlapping the first and second electrodes. The first electrode is connected to the first conductive pattern. The second protective layer includes an opening hole exposing a portion of the second conductive pattern.

Claims (88)

1 . A display device comprising:

transistors disposed on a substrate, each of the transistors including a semiconductor pattern, source and drain electrodes electrically connected to the semiconductor pattern, and a gate electrode;

a first protective layer disposed on the transistors and covering the transistors;

conductive patterns disposed on the first protective layer;

a second protective layer disposed on the conductive patterns;

a first electrode and a second electrode disposed on an identical layer as each other, wherein the first electrode and the second electrode are disposed on the second protective layer, and the first electrode and the second electrode are spaced apart from each other;

at least one light emitting element disposed between the first electrode and the second electrode;

a first contact electrode disposed on the first electrode and electrically contacting an end of the at least one light emitting element; and

a second contact electrode disposed on the second electrode and electrically contacting another end of the at least one light emitting element, wherein

the conductive patterns comprise:

a first conductive pattern overlapping with the first electrode in a thickness direction of the display device; and

a second conductive pattern overlapping with the second electrode in the thickness direction of the display device,

the first electrode is electrically connected to the first conductive pattern through a contact hole passing through the second protective layer,

the second protective layer includes an opening hole exposing at least a portion of the second conductive pattern,

the first electrode directly contacts the first conductive pattern through the contact hole, and

the second electrode is insulated from the second conductive pattern.

2 . The display device according to claim 1 , wherein the second conductive pattern is directly connected to the source electrode or the drain electrode of at least one of the transistors through another contact hole passing through the first protective layer.

3 . The display device according to claim 1 , wherein

a first power voltage is applied to the first electrode, and

a second power voltage that is a higher potential power voltage than the first power voltage is applied to the second electrode.

4 . The display device according to claim 3 , wherein

the first electrode and the second electrode each extend in a first direction, and

an extension length of the first electrode is greater than an extension length of the second electrode.

5 . The display device according to claim 4 , wherein

the second electrode electrically connected to the first electrode by the at least one light emitting element comprises second electrodes, and

the opening hole is disposed between the second electrodes.

6 . The display device according to claim 1 , further comprising:

a first bank disposed between the second protective layer and the first electrode; and

a second bank disposed between the second protective layer and the second electrode,

wherein the first bank and the second bank each have a shape protruding from an upper surface of the second protective layer in the thickness direction.

7 . The display device according to claim 6 , wherein

the first electrode covers the first bank, and

the second electrode covers the second bank.

8 . The display device according to claim 7 , wherein the opening hole is adjacent to the second bank.

9 . The display device according to claim 7 , wherein the opening hole passes through the second bank.

10 . A display device comprising:

transistors disposed on a substrate, each of the transistors including a semiconductor pattern, source and drain electrodes electrically connected to the semiconductor pattern, and a gate electrode;

a first protective layer disposed on the transistors and covering the transistors;

conductive patterns disposed on the first protective layer;

a second protective layer disposed on the conductive patterns;

a first electrode and a second electrode disposed on an identical layer as each other, wherein the first electrode and the second electrode are disposed on the second protective layer, and the first electrode and the second electrode are spaced apart from each other;

at least one light emitting element disposed between the first electrode and the second electrode;

a first contact electrode disposed on the first electrode and electrically contacting an end of the at least one light emitting element; and

a second contact electrode disposed on the second electrode and electrically contacting another end of the at least one light emitting element, wherein

the conductive patterns comprise:

a first conductive pattern overlapping with the first electrode in a thickness direction of the display device; and

a second conductive pattern overlapping with the second electrode in the thickness direction of the display device,

the first electrode is electrically connected to the first conductive pattern through a contact hole passing through the second protective layer,

the second protective layer includes an opening hole exposing at least a portion of the second conductive pattern,

the display device further comprises a first island electrode,

the first island electrode, the first electrode, and the second electrode are disposed on an identical layer as each other, and

the first island electrode is disposed between the first electrode and the second electrode.

11 . The display device according to claim 10 , wherein the at least one light emitting element are disposed between the first electrode and the first island electrode and between the first island electrode and the second electrode.

12 . The display device according to claim 11 , wherein a difference between a number of the at least one light emitting element disposed between the first electrode and the first island electrode and a number of the at least one light emitting element disposed between the first island electrode and the second electrode is less than about 5%.

13 . The display device according to claim 10 , wherein the conductive patterns comprise a third conductive pattern overlapping the first island electrode in the thickness direction of the display device.

14 . The display device according to claim 13 , wherein

the second protective layer includes another opening hole exposing at least a portion of the third conductive pattern, and

the first island electrode is insulated from the third conductive pattern.

15 . The display device according to claim 10 , further comprising:

a second island electrode, wherein

the second island electrode, the first electrode, the second electrode, and the first island electrode are disposed on an identical layer as each other, and

the second island electrode is disposed between the first island electrode and the second electrode.

16 . The display device according to claim 15 , wherein a width of each of the first electrode and the second electrode is less than a width of each of the first island electrode and the second island electrode.

17 . The display device according to claim 10 , wherein the light emitting elements are electrically connected in series and parallel.

18 . A method of manufacturing a display device comprising:

forming banks spaced apart from each other on a protective layer;

forming an opening hole to expose at least a portion of one of a plurality of conductive patterns;

forming electrode materials on the banks such that the electrode materials electrically contact the conductive patterns through the opening hole, and forming an insulating material on the electrode materials;

aligning light emitting elements on the insulating material such that the light emitting elements are disposed between the conductive patterns; and

forming a separation area after the aligning, the separation area separating a part of the electrode materials into parts.

19 . The method according to claim 18 , further comprising:

forming transistors on a substrate prior to the forming of the banks and prior to the forming of the opening hole, each of the transistors includes a semiconductor pattern, source and drain electrodes electrically connected to the semiconductor pattern, and a gate electrode.

20 . The method according to claim 19 , wherein the separation area overlaps the opening hole in a thickness direction of the display device.

21 . The method according to claim 20 , further comprising:

forming an insulating layer to cover the opening hole.

22 . The method according to claim 19 , wherein, in forming the separation area,

the part of the electrode materials do not electrically contact the conductive patterns, and

another part of the electrode materials that are not separated electrically contact the conductive patterns.

23 . The method according to claim 18 , wherein

the electrode materials comprise a first electrode material, a second electrode material, a third electrode material, and a fourth electrode material which extend in a first direction, and

the conductive patterns comprise a first conductive pattern overlapping the first electrode material in a thickness direction of the display device, a second conductive pattern overlapping the second electrode material in the thickness direction of the display device, a third conductive pattern overlapping the third electrode material in the thickness direction of the display device, and a fourth conductive pattern overlapping the fourth electrode material in the thickness direction of the display device.

24 . The method according to claim 23 , wherein

in aligning the light emitting elements, the light emitting elements are aligned between the first conductive pattern and the second conductive pattern, between the second conductive pattern and the third conductive pattern, and between the third conductive pattern and the fourth conductive pattern, and

a difference between a number of light emitting elements aligned between the first conductive pattern and the second conductive pattern, a number of light emitting elements aligned between the second conductive pattern and the third conductive pattern, and a number of light emitting elements aligned between the third conductive pattern and the fourth conductive pattern is less than about 5%.

25 . The method according to claim 23 , wherein, in aligning the light emitting elements, a difference between capacitances between the first conductive pattern and the second conductive pattern, between the second conductive pattern and the third conductive pattern, and between the third conductive pattern and the fourth conductive pattern is less than about 5%.

26 . The method according to claim 23 , wherein, in aligning the light emitting elements,

an AC voltage is applied to the first conductive pattern and the third conductive pattern, and

a ground voltage is applied to the second conductive pattern and the fourth conductive pattern.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2022
From: MOON, SU MI; KANG, SIN CHUL; KANG, JAE WOONG; OH, WON SIK
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 060239/0859 →
Priority Claims (1)
KR 10-2019-0169912 · Dec 18, 2019 · national
Continuity (1)
Related Publication 20230045654A1 · Feb 9, 2023
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